Table of Contents
Module Installation
Required Tools and Components
Ensure the Direct Rotary Drive is installed
If there the drive is not currently in place ,follow theses step below.
Otherwise please continue to the next step.
Direct Rotary Drive Installation Step
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- Route the drive cable through the X Y stage.
- Position and insert the motor drive through the stage.
- Orient the drive so the green sensor port faces the right side.
- Secure the drive with 7 x SHCS 8-32 X .625" long screws
(310-280-05 / BM310280-09)
- Connect the 2 cables on the slot on the right, behind the frame (the Motor Power Chord and the Encoder Chord).
Always power off the instrument before connecting cables or installing any
load cell or accessory.
load cell or accessory.
If Integrated module
In certain configurations—particularly when there are requirements for speed and/or torque—a module with an integrated motor has been recommended.
The difference, therefore, is that to change modules (from reciprocating to rotary, for example), it is necessary to uninstall the module with it motor from the stage.
- Open the upper back door of the MFT-5000.
- Insert the motor drive on the stage.
- Secure it with 6 x 8-32 x .375” BM310280-05 9/64
- Connect the 2 cables on the slot behind the right frame.
- Skip the next step.
Install the Linear Reciprocating Drive
Technical specification:
Proper alignment of the sample on the reciprocating holder helps maintain its rated life.
The load factor applied to any reciprocating system is still the main factor determining its rated life.
The reciprocating mechanism can withstand high loads when used within its designed operating conditions. However, the general mechanical principle described below cannot be avoided.
rated life: the total travel distance that 90% of linear guides can reach
X₀ → Maximum X Differential Position
The maximum offset of the load along the X-axis relative to the center of the drive.
This value accounts for the total stroke displacement.
This value accounts for the total stroke displacement.
Y₀ → Maximum Y Differential Position
The maximum offset of the load along the Y-axis relative to the center of the drive.
Load
It depends on the position of the applied force. Refer to the following document for guidance on determining the maximum allowable load per test.
For example, if the X.Position is 0 mm and the stroke is 10 mm, then X₀ = 5 mm.
This information and the maintenance assessment should be taken into consideration during high-load testing procedures.
- Adjustable Stroke length: 0.1-30 mm
- Frequency: 0.1-80 Hz ( 80 Hz @ 1 mm, 60 Hz @ 2 mm, 20 Hz @ 25 mm).
- The maximum allowable frequency is determined by the current stroke length. The respective limits must not be exceeded.
- Some reciprocating drives are not fully covered by this specification, e.g., SPN04316 – up to 15 Hz. Please refer to your packaging list if unsure or unaware of this information, or contact Rtec Support for assistance.
- (Option) LVDT Linear Encoder Range: 25.4 mm (+/- 12.7 mm); Resolution: 1 um
When using the reciprocating system in combination with the LVDT, the stroke length limitation becomes 25.4 mm. The stroke length cannot be accurately measured or guaranteed beyond this value.
- Position the reciprocating drive on the base.
Ensure that the black connector underneath the module is properly aligns and connects with the green connector on the base.
- Use two 8-32 screws (BM310280-12) to secure the reciprocating drive.
Attach the Universal Sample Holder
- Place the universal sample holder on top of the reciprocating drive
- Tighten the captive screws using a 7/64" Allen key.
Insert the sample
Adjusting the Stroke Length
Please remember that the maximum frequency varies according to the stroke length. ( 80 Hz @ 1 mm, 60 Hz @ 2 mm, 20 Hz @ 25 mm).
When using the reciprocating system in combination with the LVDT, the stroke length limitation becomes 25.4 mm. The stroke length cannot be accurately measured or guaranteed beyond this value.
- On the MFT Software , disable the drive by clicking on the ON button.
Click on “ON” to switch off the motion. The module must be “OFF”.
The drive must be disabled in order to freely move the reciprocating and get access to the adjustment screws.
The drive must be disabled in order to freely move the reciprocating and get access to the adjustment screws.
- Drive disabled, turn the central shaft until the stroke adjusting assembly appears through the front opening of the module.
- Using a 5/64” Allen wrench, loosen the brake screws on both sides
- Insert a 9/64” in Allen wrench into the center adjustment screw to adjust the stroke length.
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Turn clockwise (right) to decrease stroke length.
Turn counterclockwise (left) to increase stroke length.
Turn counterclockwise (left) to increase stroke length.
- Measure the amplitude with the LVDT if available in your configuration, a ruler or a dial gauge while the drive motion is on.
Manual measurements of the reciprocating amplitude may differ slightly from the drive motion amplitude. For accurate stroke length, measure with a dial gauge while the drive is running, or use the LVDT sensor if avalaible.
- After adjusting, re-tighten the brakes with the 5/64” in Allen wrench.
Connecting the LVDT
This feature is optional and included only in systems purchased with the LVDT attachment for displacement measurement.
If present, connect the LVDT cable to the port located at the back of the drive.
Hardware Final Notes
- Always confirm all screws are hand-tightened and then secured with the appropriate Allen key.
- Refer to the full user manual for safety precautions and maintenance schedules
Contact & Support
For technical support or further assistance, please contact:
Rtec-Instruments Support
support@rtec-instruments.com
+1 (408) 708-9226
Manual Version | Date | Update Description |
ㅤ | ㅤ | Initial Manual Version |