Reciprocating #E - Internal Manual

• P1(max) = 1500N (as per misumi Dynamic Load rating)

• X = 50mm (Center of the 4 screws holding the carriages)

• Y = 36mm (Center of the 4 screws holding the carriages)

• W (Max applied load for that position to be within the Load rating):
$$W = \frac{P_{1(\text{max})}}{\frac{1}{4} + \frac{X_0}{2X} + \frac{y_0}{2Y}}$$

Reciprocating extreme use case limits

• X0 = 15mm (max stroke length: 30mm, X.Position=0)

• Y0 = 18mm

• L : Rated Life (km)

• C : Basic Dynamic Load Rating (N)
• Dependent on the linear guide used

• P : Applied Load (N)
• Using the Pmax calculated previously to determine the maximum rated life of the guide under the highest load.

Refer to the specific assembly drawing for the module to identify the correct Linear Guide part number. Always order replacement components using the exact part number listed on the drawing or bill of materials (BOM) to ensure compatibility and maintain alignment accuracy.

• Install the new rail
• Place the rail gently on the installation side of the base.
• Align the rail precisely against the alignment pins.
• Insert and lightly tighten (0.2 N.m) all screws while maintaining rail contact with both pins.

• Final tightening
• Using a calibrated torque wrench, tighten the screws to 0.6 N.m in a center-out pattern to distribute load evenly.
• Start by tightening the center screws first.
• Then alternate outward toward both ends (left–right–left–right).
• Confirm that the rail sits flush across its full length before completing the tightening sequence.

• Install the board into the DAQ box
• Secure it using a screw.

• Plug in the RJ14 connector into the board.

• Get the cable through the left side of the MFT-5000 and secure it in position.

• Install the 4 standoffs onto the side of the reciprocating.

• Place the amplifier board onto the standoffs and secure it will the longer standoffs.

• Place the black cover on top and tighten the 4 screws.

• Place the lvdt and the 2 arms on the reciprocating and secure the lvdt by tightening the arms using 2 screws.

• Get the rod through the lvdt and secure it into the reciprocating LVDT L shapes.

• Secure the L shapes to the reciprocating drive using 2 screws on each.

• Connect the LVDT cable to the LVDT board (ensure that the cables are facing backwards)

• Connect the LVDT DAQ board cable to the amplifier board.

• Remove the old bearing assembly
• Slide the carriage off the rail carefully to avoid scratching the raceways.
• Remove all rail mounting screws and lift the rail vertically from the base.

• Clean the mounting surfaces
• Moisten a lint-free wipe with isopropanol (IPA) — do not soak.
• Wipe the mounting surfaces in one direction (not circular) to remove oil, dust, or debris.
• Verify that both the mounting face and the pins are free of burrs, scratches, or residues.
• Blow off any remaining solvent with clean, dry compressed air.