Template Module Manual (Module Name - SPN)
Template Module Manual (Module Name - SPN)

Template Module Manual (Module Name - SPN)

 

Tester’s Technical Information

 
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All Overviews

MFT-5000 Overview

High density/high stiffness floor standing platform with anchor design.
Capable of performing various standard and customized tests according to international standards (ASTM/DIN/ISO).
Accommodates interchangeable modules for easy change of test configuration. Options for Integrating 3D optical surface profilometer, Raman etc.
 
The MFT-5000 is based on the principle of modules. We divide the modules into different types:
  1. The Load Cells: It applies the load and reads the friction force, which can, in turn give us the friction coefficient.
  1. The Functional Modules: Also called drives, have a motor that applies a movement to a sample. This movement is necessary for friction testing.
  1. The Sensors: They give information relevant to the test: temperature,displacement, and conductivity.

X&Y motorized Stage Overview

Outer enclosure, EMO switch, exhaust fan
Automatic recognition of installed modules and drives.
The base plate is a platform equipped with two X-Y motorized stage allowing it to move horizontally. The Z-motorized stage allows to apply the normal force, Fz, with the instrument.

The two X-Y motorized stage, i.e displacement tables, are controlled by different modes:
  • joystick, software with positioning control or video image with the optional optical microscope.
  • The X-Y motorized stage is setup at a low speed for safety reasons. But careful and attention must be taken when operating the instrument.
The X-Y motorized stage have been set at low speed (5 mm/sec) on the standard instrument (other speeds: maximum speed 50 mm/sec on special request only).
The stage is moving laterally at a low speed for safety reasons.
⚠️
Watch out getting your fingers or any personal stuff stuck while the base plate is moving.

Tester’s Plate

The serial number and manufacturing dates are located on the front of the machine,
behind the door:
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DAQ Box and Analog Input

All MFT Specifications

MFT-5000 Technical Specification

  • Max. loading force up to 10000 N
  • Z travel distance up to 150 mm, encoder resolution: 0.1 um
    Servo-controlled loading, fully programmable
    Travel Speed: 0.002-5 mm/s
    In-situ wear-depth monitoring
  • Off center loads up to 5000 N (rotary drive etc.)
  • Long X-Y motorized sample stage travel. Medium and low speed linear reciprocating motion.

X&Y motorized Specification

Standard (SPN04000):

  • X Linear Reciprocating Drive : Speed 0.001-6 mm/s; max travel: 130 mm
  • Y Linear Reciprocating Drive : Speed 0.001-50 mm/s, max travel: 270mm

XY Stage Speed or Torque Variation

(Y motor changed to higher torque motor with maximum 6 mm/s speed when some high torque test modules are selected)
SPN Number
Description
Specifications
SPN04000
XY Stage Speed Standard
X 6mm/s, Y 50mm/s
SPN010021-383
XY Stage Speed Change
X 6mm/s, Y 6mm/s
SPN010021-382
XY Stage Speed Change
X 50 mm/s, Y 50 mm/s
SPN010021-381
XY Stage Speed Change
X 10 mm/s, Y 50 mm/s

Close loop controller upgrade

Compensation PID with velocity and acceleration multitasking for dual axis close loop synchronized control to achieve real butterfly wear track , circular, customized motion. XY Synchronized Dual Axis Controller (needed in addition to XY stage)
SPN Number
Description
Specifications
SPN010023-308
XY Synchronized Close Loop Dual Axis Controller
5 mm/s
SPN010023-309
XY Synchronized Close Loop Dual Axis Controller
50 mm/s
 

MFT-5000 Dimensions

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Its weight varies based on the options installed and starts at around 295 kg. The optional vent port for external ventilation from the top of the tester has dimensions of 12.7cm (5”).
  • frame of instrument
  • X&Y motorized stage : 130 mm x 270 mm
  • Z-motorized stage: 150 mm
  • Z2-motorized stage: 150 mm (optional)

Z Stage Specification

Main Z (Z1)
Max. Travel Distance: 150mm, Encoder Position Resolution: 1 micron
Motion Resolution 25nm, Speed: 1micron/s to 5 mm/s (Higher optional speed range available 10mm/s, 50mm/s etc.)

Z2 Secondary Z Stage Specification

Up to 4 additional application specific Z actuators can be mounted.
Commonly use for optical 3D microscope, profilometer integration. Can also be used for additional test modules such as sensors, Raman spectrometer, tapping torque, indentation etc.
Standard z2 integration specification- Max. Travel Distance: 100mm, Motion Resolution 2nm, Speed: 0.1 to 500 micron/s

Thermo-controller Specification

Safety

Risks

Foreseeable misuse
Misuse can result in serious injury and damage to the tool. Foreseeable misuse includes, for example:
  • Any use of the tool other than that for which it is intended or any use other than that for which it is intended.
  • Operating the tool in non-compliant and potentially explosive environments.
  • Operating the tool without the intended safety devices or with defective safety devices.
  • Modifying or disabling the safety devices.
  • Programming the machine with values out of the specified range.
  • Failure to observe the operating instructions.
  • Installing software that is not approved by the tool manufacturer.
  • Carrying out maintenance work on an unsecured tool.
  • Placing objects on work surfaces.
  • The installation of spare parts and the use of accessories and equipment that are not approved by the manufacturer.
Making structural changes to the tool without the consent of the tool manufacturer and subsequent risk assessment.
  • Failure to observe the maintenance instructions.
  • Failure to observe signs of wear and damage.
  • Service work performed by untrained or unauthorized personnel.
  • Deliberate, unintentional, or reckless handling of the tool during operation.
  • Operation of the tool in an obviously faulty condition.
  • The use of external energy sources that are not approved by the tool manufacturer.
Permissible Aids and Operating Materials
The following auxiliary and operating materials may be used on the tool:
  • Isopropanol
  • Latex gloves
The recommended cleaning agent is isopropanol. Isopropanol is a flammable solvent and
must be used in compliance with the safety data sheet. Restrictions may apply in relation
to environmental regulations concerning the total quantity of permissible solvents.
Suitable precautionary measures must be taken in the storage, usage, and disposal of these chemicals, which should be treated as hazardous substances.
Ensure that repairs are carried out in a timely manner.
  • All work on live parts of the electrical installation must only be carried out when the tool is de-energized.
  • Only allow protective covers on the tool or tool parts to be opened by qualified electricians, when the tool is de-energized.
The machine can be switched OFF by operating the ON/OFF switch on the back of the machine.
Note: Before accessing any electrical box, please make sure to follow LOCKOUT protocol as mentioned in maintenance manual.
Danger from Heavy Loads
The weight of the tool and some tool components exceeds the permissible load capacity for one person.
  • Two people are required to transport the UP-3000 unit.
  • Mechanical assistance (e.g. a forklift) can be of use to move the machine.
In the event that the machine needs to be displaced from the place of installation, contact Customer Service.
Emergency Switch (EMO)
To stop the equipment in an emergency situation, press the emergency stop button.
Figure 5: Image of the EMO button
Once the emergency stop button has been activated, the equipment cannot be restarted until the emergency stop button has been released. This is done by twisting the knob to the operational position.
Warning: Please make sure that the reason for EMO activation is resolved before releasing the emergency stop button.
Temperature Controller Switch
The Temperature Controller is located in the lower part of the MFT-5000 platform, on the left side of the tester. The GFCI switch trip is located at the back of the Temperature Controller. This switch turns on or off the Temperature Controller.
Figure 6: Image of the switch at the back of the temperature controller
Warning: In the event that the temperature controller box is trip/faulted (GFCI switch), please contact Rtec-Instruments Support service before trying the chamber
again.
Note: In the event that the temperature controller box has to be opened, follow the LOCKOUT protocol as mentioned in the maintenance part of this manual.
 
Protective Equipment
Protective equipment increases the level of safety and protects Operators from potential health risks. The Operators must wear protective equipment when performing work on or with the tool. The tool Operator must have the following protective equipment at their disposal:
Safety Goggles – Not Mandatory
Safety goggles protect the eyes from flying debris, splashes of media, and lasers. Corrective safety goggles must be adapted to the wearer's visual impairments. Safety goggles are not mandatory, as the machine can be operated solely when the chamber is closed.
Safety Gloves
Media-resistant protective gloves protect hands against aggressive media, mechanical, and thermal hazards. Their use depends on the application requirements.
Respiratory Protection – Not Mandatory
Respiratory masks have particle filters or gas filters and protect Operators from inhaling dangerous substances. Combination filters consist of a gas and particle filter. Its use is not mandatory, as it depends on the materials being tested.
Safety Shoes – Not Mandatory
Safety shoes protect the front part of the feet with a protective metal cap and a puncture- resistant and skid-proof sole made of antistatic, acid-resistant, and oil-resistant material. Their use is not mandatory but according to local regulations.
Responsibility of the Tool Operator
The tool is used in the commercial sector. Therefore, the operator is subject to the local statutory obligations for occupational safety. In addition to the safety instructions in these operating instructions, the operator must comply with the safety, accident prevention and environmental protection regulations applicable for the field of use of the tool. Ensure the following points:
The responsible employees obtain information on the applicable occupational, health,and safety regulations and prepare a risk assessment to determine additional hazards resulting from the specific working conditions at the tool's place of use. These assessments must be implemented in the form of operating instructions.
Do not allow any changes or modifications without the written consent of RTEC Instruments Inc.
  • Replace defective components and worn parts of the tool immediately with original spare parts.
  • Do not allow the operation of the tool without covers or with locks disabled.
  • Maintenance and repair work may only be carried out by qualified personnel.
  • Ensure that all employees who handle the tool have access to the operating instructions provided and other applicable documents at all times. Furthermore, ensure that the instructions contained therein are consistently followed.
  • Ensure all employees who handle the tool are adequately trained for its operation, according to specifications from RTEC Instruments Inc.
  • Do not remove, alter, or obscure warning signs located on or within the tool, or in any way change their content or legibility.
  • Do not attach additional signs or make other additions or modifications that detract from the observance of warning signs or plaques placed by RTEC Instruments Inc.
Other Electrical Risks
  • Work on electrical tools, components, and electrical connections of the tool may only be carried out by qualified electricians.
  • If an electrical problem occurs, turn off the tool and call a qualified electrician immediately.
  • When the isolation is damaged, interrupt the power supply.
Other Mechanical Risks
  • Mechanical risks are identified on the tool by means of safety labels in the close proximity to the point of hazard.
  • The tool has moving parts (X, Y, and Z actuators) that may catch on foreign objects such as loose clothing, accessories, fingers, hands, and hair.
  • Do not reach towards moving parts of the tool when the tests are being carried out.
Other Thermic Risks
Optional items of the instrument include high-temperature chambers. The heating system is protected inside the chamber and the external black part of the chamber is kept at a low temperature. But in reason of heating, safety measures must be maintained.
Warning: Do not put your hands on the heating chamber while heating the chamber or chamber is still hot inside.
Note: When the heating is stopped, keep hardware and software of instrument opened in order to maintain the cooling fans blowing air for better and faster cooling.
Other Risks
  • Risk of death due to faulty or dismantled safety devices.
  • Severe injuries or death due to individual tool components tipping, sliding, or falling during improper transportation.
  • Danger of death by electrocution.
  • Risk of crushing, impact, and shock due to falling tools, tool components, and assembly equipment.
  • Health hazards due to the improper handling of auxiliary and operating materials (e.g. cleaning agents).
  • Risk of collision with tool components.
  • Unforeseeable injuries and property damage due to moving parts within the tool.
Failure to observe the hazards may result in serious injury, including death, or pose other health risks.

Risk Assessment Analysis

The Risk Assessment Analysis has been performed in the CE Mark safety and code
conformity report for the Multifunction Tribometer Report #2019-0535 CE Mark. The details
of the report indicates the full Risk Assessment Analysis.
In case of needs of this document, please consult Rtec-Instruments for a copy of the
document.
As an easy indication of information, some basics of the operating of the instruments are
indicated here and provide an easy overview of the steps to be cautious.
  • Collision with X,Y,Z-motorized tables
    X,Y,Z-motorized tables are setup at low speed for safety reasons but precaution must be
    taken when the system is operated.
  • Collision of the upper sample holder with lower stage
    The MFT software has safety features to stop the displacement when the maximum load has
    been reached.
    The joystick allows to operate the X,Y,Z-motion when the software is closed, In that particular
    case, the safety of the maximum load of the load cell is not active. Position of the Z-motion
    must be watched.
  • Collision with the 3D Profilometer
    The optical objectives must be maintained at a higher position than the sample surface.
  • Heating chamber
    Optional items of the instrument include high temperature chambers. The heating system is
    protected inside the chamber and the external black part of the chamber is kept at a low
    temperature. But in reason of heating, safety measures must be maintained.
    Do not put your hands on the heating chamber while heating the chamber or chamber
    is still hot inside.
    When the heating is stopped, keep hardware and software of instrument opened in
    order to maintain the cooling fans blowing air for better and faster cooling.
    The external parts of the heating chamber are maintained at a low temperature but caution
    must be taken when touching the heating chambers.

Commissioning & Installation

Unpacking the main unit

  1. Cut the straps, keep in mind that the straps may have sharp edges.
  1. Unscrew screws (3), fixing the side and the rear walls of the crate to the
    bottom.
  1. Open the latches (4) by turning the handles (5)
  1. Open the front wall of the crate and put it down in order to make a ramp. (6)
    Remove the three foamsafety bumps held by Velcro patches.
  1. Take off the bottom platform from the rest of the body (7) and move it back.
    Cut and remove the metallized mylar bag and plastic wrap.
      2. ⚠️
      Be careful not to scratch the outer housing of the tribometer.
  1. Unscrew the screws (8) and remove the fixing brackets (9).
      2. notion image
  1. Unscrew the nuts (10) in order to move it all the way down until it touches down the base part (11). The tribometer shall lower down and stay on the casters
  1. Carefully roll the tribometer down the ramp while supporting it and move the
    system to the installation location.
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After unpacking the unit, check it for compliance and for any damages that may have occurred during shipment.

Final Tester Positioning

  1. Place the pads (12) under the 4 feet prior to the position, to reduce the vibration.
  1. When on the final installation location, screw nuts (10) all the way up in order for the tribometer to be standing with its leveling feet (11) on the basement and not on the casters.
  1. Adjust the tribometer horizontally using the inclinometer (13) given and the nuts (10).
  1. Finally, screw both nuts (10) against each other in order to fix them and stop them from moving.
  1. Plug in the USB’s to the computer (USB cables have numbers that match the number on the computer ports).
  1. Connect the tool and the computer to voltage as instructed in the facility requirement document.
    1. Turn on the computer and power on the testers (both switches)
    2. Use the joy stick to manually move XYZ stages
    3. Press EMO button to check its operation.
    4. Rtec Software MFT shortcut is on the desktop of computer supplied.
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Overview

This guide walks you through the installation process of the module on an Rtec-Instruments system. It includes mechanical mounting, alignment and electrical connections. Follow all safety precautions and ensure the tester is powered off before beginning.

Hardware Step-by-Step

Load Cell Installation

Low Load Argon

Required Tools and Components

Components:

  • Low load argon load cell
  • Suspension holder
  • Low load suspension
  • Ball holder

Screws and Hardware:

  • Allen key: 5/64”, 7/64”, 3/32”
 

Mounting the Argon Sensor on MFT-2000

  • Install the load cell on the fast-exchange attachment by fastening the 4 captive screws using a 5/32" Allen wrench.
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  • The narrow side of the fast exchange plate’s should point to the left of the front load cell as this side will fit into the back of the sliding support.
  • The front of the load cell is the face showing the Rtec logo and the unit calibration sticker.

(Optional) With Extension block:

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(Optional) You can also use an extension block to reduce the distance between the load cell and the lower setup.
2" (left) and 4" extensions (right)
2" (left) and 4" extensions (right)
  1. Mount the block extension on the exchange plate with 4 4 x 10-32 x 1.250” long screws using 5/32 Allen wrench.
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  1. Then the adaptor plate mounted on the extension block with 4 x 10-32 x .625” long screws using 5/32 Allen wrench.
      2. notion image
  1. Install the load cell on the fast-exchange attachment by fastening the 4 captive screws using a 5/32" Allen wrench.
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  • The narrow side of the fast exchange plate’s should point to the left of the front load cell as this side will fit into the back of the sliding support.
  • The front of the load cell is the face showing the Rtec logo and the unit calibration sticker.
 
 
 

Ball holder and suspension installation

  1. Secure the suspension holder with the 4 screws using 5/64” Allen Key.
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      The labeled force represents the suspension capability, not the nominal operating force.
      The suspension must operate within this specified range.
      Exceeding this limit will lead to ineffective suspension operation.
  1. Fix the suspension then secure it by tightening the side screw using 7/64” Allen key.
      2. ⚠️
      Be careful not to overload the load cell while inserting the suspension.
      You can install the suspension into the holder first before installing the holder on the load cell.
      Or, as shown, you may insert a thin Allen key into the clamping gap during insertion to allow the part to slide in effortlessly.
  1. Install or replace the ball from the ball holder, then hand-tighten the nut or using a wrench (optional).
  1. Secure the ball holder once slide into the suspension by tightening the side screw using 3/32” Allen key.
      2. ⚠️
      The ball holder must not touch the suspension base to ensure proper suspension operation.
 
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It is possible to use a ball holder extension to reduce the Z distance to the sample in certain testing configurations.
Please contact Rtec Service for this specific matter.
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Installing the Argon (MFT-2000)

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  1. Slide in the load cell into the Z stage rack.
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      Make sure the 4 screws above the rack are removed.
      Slide the load cell with its front facing you and the connector on the right.
  1. Fasten the 4 securing screws by hands.
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  1. Connect the ribbon cable. The connector only fit one way.
 
 
 

Medium Load Argon

Introduction

This manual applies to the following tester

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MFT-5000
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MFT-2000
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MFT-2000 A
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SMT-5000
 
This type of Load Cell is composed of a singular part, which makes it easier to use. Inside this Load Cell are two piezo sensors, one measuring Fz and the other measuring Fx.
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In this example of standard assembly, you can see on the front side of the 200N load cell a sticker which is the calibration unit of each axis force, fz and fx, necessary to read correct value based on those reference value.
The 100N suspension assembled on it is used to limit the vibration induced by the sample during testing. There are several variations of suspensions depending on the maximum load it can be effective on.

Exemple of holder into their suspensions:

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Required Tools and Components

Components:

  • Argon Load Cell
  • Argon Adapter Plate
  • Argon Quick Exchange
  • Slip Sleeve
  • Ball Holder Plate MM002059-00
  • Ball Holder
  • Optional Components:
    o Extension Block
    o Suspension Plate

Screws and Hardware:

  • (4x) 10-32 Screws - BM310612
  • (4x) 10-32 Screws - BM310320-5
    SHCS 10-32 X .375" LG PLAIN 18-8 SST
  • (4x) ¼ inch button head screws
  • (4x) 8-32 Screws
  • Allen wrenches: 5/32", 9/64”
 

Mounting the Argon Sensor on MFT-5000

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In most cases, the Argon adapter plate will already be installed. However, if
installation is required, follow these steps:
  1. Mount the adaptor plate plate directly to the Quick Exchange base using the provided 4 x 10-32 x 1.250” long screws using 5/32” Allen wrench.
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      (Optional) Using the extension Block
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      (Optional) You can also use an extension block to reduce the distance between the load cell and the lower setup.
      2" (left) and 4" extensions (right)
      2" (left) and 4" extensions (right)
      Without extension block (left) and with extension block (right)
      Without extension block (left) and with extension block (right)
      1. Mount the block extension on the exchange plate with 4 4 x 10-32 x 1.250” long screws using 5/32 Allen wrench.
          2. notion image
      1. Then the adaptor plate mounted on the extension block with 4 x 10-32 x .625” long screws using 5/32 Allen wrench.
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  1. Install the load cell on the fast-exchange attachment by fastening the 4 captive screws using a 5/32" Allen wrench.
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  • Align the sensor so that the ribbon cable port is on the right-hand side
    when viewed from the front.
  • This ensures correct orientation in relation to the rear alignment features of the Quick Exchange.
 
 

Mounting the Argon Sensor on MFT-2000

  • Install the load cell on the fast-exchange attachment by fastening the 4 captive screws using a 5/32" Allen wrench.
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  • The narrow side of the fast exchange plate’s should point to the left of the front load cell as this side will fit into the back of the sliding support.
  • The front of the load cell is the face showing the Rtec logo and the unit calibration sticker.

(Optional) With Extension block:

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(Optional) You can also use an extension block to reduce the distance between the load cell and the lower setup.
2" (left) and 4" extensions (right)
2" (left) and 4" extensions (right)
  1. Mount the block extension on the exchange plate with 4 4 x 10-32 x 1.250” long screws using 5/32 Allen wrench.
      2. notion image
  1. Then the adaptor plate mounted on the extension block with 4 x 10-32 x .625” long screws using 5/32 Allen wrench.
      2. notion image
  1. Install the load cell on the fast-exchange attachment by fastening the 4 captive screws using a 5/32" Allen wrench.
      2. notion image
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  • The narrow side of the fast exchange plate’s should point to the left of the front load cell as this side will fit into the back of the sliding support.
  • The front of the load cell is the face showing the Rtec logo and the unit calibration sticker.
 
 
 

Mounting the suspension

Choosing the right suspension purchased

A suspension is used to limit the vibration induced by the sample during testing.

There are several variations of suspensions depending on the maximum load it can be effective on.
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Example

  • For a test at 30N, you would need to use the 50N suspension.
    By doing so, you will mitigate the vibrations the most.
  • If you work at 48N it would be better to use a 100N suspension as the 50N suspension would not work for vibrations above 2N.
 
 
 
Medium to High Suspension List
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Low Range Suspensions
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Range and Components
SPN Number
0.5N suspension L shape
SPN14015-508
1N suspension L shape
SPN14015-509
5N suspension L shape
SPN14015-510
10N suspension L shape
SPN14015-511
Low load sensor clamp Aluminum
SPN14039-512
Low load sensor clamp Steel
SPN14039-513
 
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The labeled force represents the suspension capability, not the nominal operating force.
The suspension must be used within this specified range and exceeding this limit will lead to ineffective suspension operation.
  1. Mount the suspension between the Argon Sensor and the Ball Holder
    Plate by tightening the 2 captive screws using 9/64” Allen key.
      2. notion image
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      The label of the suspension should face the same direction as the load cell sticker.
 
 
 

Pin/Ball holder preparation

The ball holder along with the provided collet can also accommodate circular pins.

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  1. Loosen the nut to free the ball.
  1. Insert the adjusting pin into the holder, then the ball.
    Provided for standard test: Ball, .250" (1/4") (6.350mm) Dia
    E52100 100Cr6 grade 25 Alloy Steel.
  1. Hold the holder vertically, so the ball is resting on the pin.
    Using a 1/8" Allen key, fasten the screw inside the holder to slightly push the ball.
  1. Once the ball is retracted enough, fasten the nut to secure it.
 
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ℹ️
For preliminary testing: The ball may be reused by rotating it to expose a unworn contact surface.
For final measurements: It is recommended to employ a new ball for each test to ensure accuracy and reproducibility.

Extension holder

ℹ️
  • Use the extension only in particular cases where the ball holder cannot reach the sample.
  • Increasing the ball holder length can negatively affect test results, especially in reciprocating tests. Whenever possible, use the load cell extension block instead.
 
 
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(to reduce the distance towards the sample)

Universal Ball holder Overivew

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1. Test Ball or Pin

Rtec balls catalog

  • E52100 Alloy Steel / HRC60
  • 304 SSt / HRC25
  • 440C SSt / HRC58
  • WC Tungsten Carbide / HRC75
  • SiN Silicon Nitride
  • Nonporous Alumina Ceramic balls
  • PTFE

Available Ball size :

  • 1.6mm
  • 3.9mm
  • 6.3mm
  • 9.5mm
  • 12.7mm
 

Upper Sample Holder for Chamber

1200° Chamber
Upper Sample Holder for  1200℃  Chamber
Part no.
Ball Holder 9.5 mm ( 3/8")
SPN03U008H
Ball and Pin Holder 6.35 mm  ( 1/4")
SPN03U008-1H
Ball Holder  3.175 mm ( 1/8")
SPN03U008-2H
Ball Holder 1.6 mm ( 1/16")
SPN03U008-3H
1000° Chamber
Upper Sample Holder for  1000℃  Chamber
Part no.
0.5 inch ball
SPN030060-55
0.375 inch ball
SPN030060-54
0.25 inch ball
SPN030060-53
3 mm ball
SPN030060-56
6mm diameter cylinder
SPN030041-462
6.3mm diameter cylinder
SPN13108
9.5mm diameter cylinder
SPN030041-463
12.7mm diameter cylinder
SPN030041-464
15mm diameter cylinder
SPN030041-465

2 . Nut

3. ER11 Collet

General metric range avalaible: from 1 mm to 7 mm (0.5 mm increments)
Each collet has a clamping range of 0.5 mm
ex: an ER11-3 mm collet can also clamp pins/balls with a 2.5-3.5 mm diameter.

4. Adjusting pin

This pin enables ball position adjustment within the collet.

5. Ball Holder

Holder Specification MSC 81197253
Collet Series
ER11
Shank Type
Straight
Through Coolant
No
Shank Diameter (Inch)
5/8
Minimum Collet Capacity (Decimal Inch)
0.0190
Maximum Collet Capacity (Decimal Inch)
0.2760
Overall Length (Inch)
3-1/2
Overall Length (Decimal Inch)
3.5
Actuator Type
Wrench
Shank Length (Decimal Inch)
3.0300
Collet Nut Diameter (Decimal Inch)
0.6200

6. Extension

ℹ️
For additional information or to place an order, please contact Rtec Support (contact information provided at the end of this manual).

Self-Adjusting Block holder preparation

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ℹ️
The self-leveling block holder will ensure proper contact during the test.
  1. Firstly ,loosen the 2 tightening screws using /16” Allen key.
  1. Slide in the block sample into the block support
      2. ASTM Rtec Block Catalog
      HRC 58-62 Roughness 4-8 Uinch → D3704, G77, G176
      SPN13136-145
      HRC 27-33 Roughness 20-30 Uinch → D2714, D3704
      HRC 58-62 Roughness 20-30 Uinch → D2509
      SPN13136-146
  1. Level the block sufficiently into the holder.
  1. Tighten the securing screws on each side.
 

Block sample Quotation

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Rtec Test Block Size: 0.620 x 0.250 x 0.4

L x l x h in inches
Reference : MM000128-XX
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Dimension in inches
Dimension in inches

Installing the Ball Holder

  1. Use four 1/4” button head screws to secure the assembly to the load cell
    and tighten using a 5/32” Allen wrench.
    Then Insert the slip sleeve into the sensor mount.
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  1. Place the ball holder into the slip sleeve.
  1. Mount the Ball Holder onto the suspension in the same manner as onto
    the load cell using a 9/64” Allen wrench.
      2. Montage with suspension
      Montage with suspension
      Montage without suspension
      Montage without suspension
 

Installing the Argon (MFT-5000)

Lower the Z-Axis all the way down using the jogbox.
Lower the Z-Axis all the way down using the jogbox.
To create clearance, move the Y-stage.
To create clearance, move the Y-stage.

Before installing the load cell

  1. Lower the Z-Axis all the way down using the jogbox, to have access to the attachement.
  1. Ensure the Y-stage is moved sufficiently backward to avoid obstruction.
    Although unlikely to cause damage, improper placement may interfere with installation.
Animated instructions
Animated instructions
  1. Slide the sensor assembly with the Quick Exchange into the MFT-5000
    Quick Exchange Dock
      2. notion image
       
      page icon
      • Ensure first that the locking wings are forward.
      • The front of the load cell (Rtec logo and sticker) is facing you.
  1. Lift the Argon Assembly up while tightening the Quick Exchange locks
    outward
      2. notion image
       
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      • Always hold the sensor by its sides to avoid applying force on the sensors.
      • Make sure the assembly is firmly wedged up with no vertical play.
  1. Connect the ribbon cable to the Argon Load Sensor.
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      The connector only fit one way.
       
 
 

Installing the Argon (MFT-2000)

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  1. Slide in the load cell into the Z stage rack.
      2. page icon
      Make sure the 4 screws above the rack are removed.
      Slide the load cell with its front facing you and the connector on the right.
  1. Fasten the 4 securing screws by hands.
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  1. Connect the ribbon cable. The connector only fit one way.
 
 
 

1D+1D

Required Tools and Components

Components:

  • Fz-1D Load Cell
  • Fx-1D Arm: horizontal arm, vertical arm, pivot base, springs
  • 1D+1D Arm kit : suspensions, insulator sleeve, slit sleeve, top cap, adaptor, insulator cap, mounting screw
  • Universal holder

Screws and Hardware:

  • (4x) 1.125 in Screws and Washers
  • Allen wrenches: 5/64", 3/16”

Introduction

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  • This type of Load Cell is composed of 2 different parts, each one responsible for one axis of force.
  • One arm with a piezo sensor will measure the friction force along Fx, while Fz will be applied and recorded by another component.
 

Arm montage (if dismounted)

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The Fx sensor should come pre-built. However, if you need to build it, follow the following steps:
  1. Firstly, attach the horizontal arm to the vertical arm.
    Screw the shoulder screw from the bottom hole with FHSHS 6-32 x .750” BM310271-08
      2. notion image
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      There are 2 types of horizontal arms. The longer version is mostly used with environmental chambers. You need to select the arm depending on how long you want the ball holder to be.
  1. Fix the capacitive sensor to the vertical arm with 2 x 8-32 x .875” BM310290-11.
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      The sensor face with the threaded insert.
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  1. Attach the friction arm to the pivot base with 8-32 x .375” BM310280-05 with a 9/64 » allen key.
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⚠️
Please refer to the 3 threads of the base which must point downward to ensure proper angular movement of the pivot base.

Mounting the Fz Load Cell

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  1. Quick-exchange attachement
  1. Sliding plate
  1. Block extension
  1. Fz load cell

Ensure that the quick-exchange plate is properly mounted on top of the load cell:

  1. Mount the fz load cell on the fast exchange plate and tighten the 4 captive screws.
    (4 x 10-32 x 1.250” long using 5/32 Allen wrench).
Incorrect
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  • The fast exchange plate’s notch should be pointing on the opposite side of the front load cell as this notch will fit into the back of the sliding support.
  • The front of the load cell is the face showing the Rtec logo and the unit calibration sticker.
(Optional) With Extension blocks:
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You can also use an extension block to reduce the distance between the load cell and the lower setup.
2" (left) and 4" extensions (right)
2" (left) and 4" extensions (right)
  1. Mount the block extension on the exchange plate with 4 4 x 10-32 x 1.250” long screws using 5/32 Allen wrench.
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  1. Install the load cell mounted on the extension block with the 4 captives screws.
    (4 x 10-32 x 1.250” long using 5/32 Allen wrench).
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  • The fast exchange plate’s notch should be pointing on the opposite side of the front load cell as this notch will fit into the back of the sliding support.
  • The component at the top of the picture is the fast exchange adapter.
  • The front of the load cell is the face showing the Rtec logo and the unit calibration sticker.
Incorrect
 
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Install the Fz load Cell

  1. Lower the Z-Axis all the way down using the jogbox Z-axis control.
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  1. Slide the FZ-1D arm into the quick-exchange mount.
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  1. Secure the arm by locking it in place.
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⚠️
Always power off the instrument before connecting or installing any load cell
or accessory.

Mount the Fx-1D Arm

  1. Remove the right panel of the MFT to access to the fixation hole and sticker
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  1. Position yourself at the right frame of the MFT and place the back of the arm (the pivot base)against the frame, making sure the base of the arm is pressed against it.
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      Refer to the alignment guide on the side of the instrument to determine
      the correct mounting holes.
      The level of the friction arm depends on the configuration.
      ex: For the block-on-ring configuration without heating chamber, use
      positions 5 and 7.
  1. Attach the friction arm to the instrument using the 1.125-inch screws and washers to secure the arm. (1/4-20 x 1.000” BM310340-09). Hand-tighten initially; fully tighten with the 3/16” Allen Key after final adjustments.
 

Mount the Spring Assembly

  1. Use a 5/64" Allen wrench to mount the springs to the front and back of the Fx-1D arm.
  1. Ensure proper tension and secure the spring assembly.
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Attach the Load Cell Cables

  1. Connect the Sensor Cable
  1. Connect the Fx Arm Cable to the Fz Load Cell
  1. Raise the Fz-1D Load Cel
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Pin/Ball holder preparation

The ball holder along with the provided collet can also accommodate circular pins.

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  1. Loosen the nut to free the ball.
  1. Insert the adjusting pin into the holder, then the ball.
    Provided for standard test: Ball, .250" (1/4") (6.350mm) Dia
    E52100 100Cr6 grade 25 Alloy Steel.
  1. Hold the holder vertically, so the ball is resting on the pin.
    Using a 1/8" Allen key, fasten the screw inside the holder to slightly push the ball.
  1. Once the ball is retracted enough, fasten the nut to secure it.
 
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ℹ️
For preliminary testing: The ball may be reused by rotating it to expose a unworn contact surface.
For final measurements: It is recommended to employ a new ball for each test to ensure accuracy and reproducibility.

Extension holder

ℹ️
  • Use the extension only in particular cases where the ball holder cannot reach the sample.
  • Increasing the ball holder length can negatively affect test results, especially in reciprocating tests. Whenever possible, use the load cell extension block instead.
 
 
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(to reduce the distance towards the sample)

Universal Ball holder Overivew

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1. Test Ball or Pin

Rtec balls catalog

  • E52100 Alloy Steel / HRC60
  • 304 SSt / HRC25
  • 440C SSt / HRC58
  • WC Tungsten Carbide / HRC75
  • SiN Silicon Nitride
  • Nonporous Alumina Ceramic balls
  • PTFE

Available Ball size :

  • 1.6mm
  • 3.9mm
  • 6.3mm
  • 9.5mm
  • 12.7mm
 

Upper Sample Holder for Chamber

1200° Chamber
Upper Sample Holder for  1200℃  Chamber
Part no.
Ball Holder 9.5 mm ( 3/8")
SPN03U008H
Ball and Pin Holder 6.35 mm  ( 1/4")
SPN03U008-1H
Ball Holder  3.175 mm ( 1/8")
SPN03U008-2H
Ball Holder 1.6 mm ( 1/16")
SPN03U008-3H
1000° Chamber
Upper Sample Holder for  1000℃  Chamber
Part no.
0.5 inch ball
SPN030060-55
0.375 inch ball
SPN030060-54
0.25 inch ball
SPN030060-53
3 mm ball
SPN030060-56
6mm diameter cylinder
SPN030041-462
6.3mm diameter cylinder
SPN13108
9.5mm diameter cylinder
SPN030041-463
12.7mm diameter cylinder
SPN030041-464
15mm diameter cylinder
SPN030041-465

2 . Nut

3. ER11 Collet

General metric range avalaible: from 1 mm to 7 mm (0.5 mm increments)
Each collet has a clamping range of 0.5 mm
ex: an ER11-3 mm collet can also clamp pins/balls with a 2.5-3.5 mm diameter.

4. Adjusting pin

This pin enables ball position adjustment within the collet.

5. Ball Holder

Holder Specification MSC 81197253
Collet Series
ER11
Shank Type
Straight
Through Coolant
No
Shank Diameter (Inch)
5/8
Minimum Collet Capacity (Decimal Inch)
0.0190
Maximum Collet Capacity (Decimal Inch)
0.2760
Overall Length (Inch)
3-1/2
Overall Length (Decimal Inch)
3.5
Actuator Type
Wrench
Shank Length (Decimal Inch)
3.0300
Collet Nut Diameter (Decimal Inch)
0.6200

6. Extension

ℹ️
For additional information or to place an order, please contact Rtec Support (contact information provided at the end of this manual).

Ball holder Spring Setup

Sleeve, insulator cap and the adaptor are placed on the top of the holder.

in order to be used with the suspensions.
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For more information
A suspension is used to limit the vibration induced by the sample during testing. There are several variations of suspensions depending on the maximum load it can be effective on. .

It is recommended to select a suspension system with the closest higher load rating to the expected load.
For example, if you realize a test at 150N, you would need to use the 200N suspension. By doing so, you will mitigate the vibrations the most.
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Block holder Spring Setup

Sleeve, insulator cap and the adaptor are placed on the top of the holder.

in order to be used with the suspensions.
  1. Slide in the block holder adapter sleeve.
  1. Add the first cap to the top of the ball holder.
  1. Place the spring onto the cap.
  1. Add the top cap on top of the spring.
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The pictures below show the actual montage step directly on the arm.
Follow the next step to continue
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Self-Adjusting Block holder preparation

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ℹ️
The self-leveling block holder will ensure proper contact during the test.
  1. Firstly ,loosen the 2 tightening screws using /16” Allen key.
  1. Slide in the block sample into the block support
      2. ASTM Rtec Block Catalog
      HRC 58-62 Roughness 4-8 Uinch → D3704, G77, G176
      SPN13136-145
      HRC 27-33 Roughness 20-30 Uinch → D2714, D3704
      HRC 58-62 Roughness 20-30 Uinch → D2509
      SPN13136-146
  1. Level the block sufficiently into the holder.
  1. Tighten the securing screws on each side.
 

Block sample Quotation

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Rtec Test Block Size: 0.620 x 0.250 x 0.4

L x l x h in inches
Reference : MM000128-XX
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Dimension in inches
Dimension in inches

Installing the montage into the arm

  1. Unscrew the thumb screw/knob present on the front of the arm
    You can now open the securing block and insert the holder.
      2. notion image
  1. Insert the holer onto the arm and align the slot on the sleeve with the alignment pin on the arm.
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      The flange of the insulator sleeve must be positioned towards the top of the block holder
      For the block holder: Make sure that the notch matches the extrusion of the block holder
  1. Slide the sleeve into position and loosely secure it.
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Level the arm

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Use the built-in level on the 1D arm to ensure the arm is mounted horizontally.
 
  1. Manually press the arm so the ball holder contacts the sample, as the level must be evaluated when the pin/ball is in contact with the surface.
  1. Slightly loosen the tightening screw/knob.
  1. Adjust the arm position up or down until the level indicator shows proper alignment.
  1. Once the 1D arm and block holder aligned and level, tighten the sleeve
    securely.
      2. ⚠️
      The collets must be fully inserted into the arm
  1. The ball holder and arm can remain suspended
 

Confirm the assembly is secure and aligned

⚠️
Please verify this important aspect of the setup, as they can be easily forgotten or ignored, possibly affecting the quality of the testing and result.
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Ensure that :

  • the lower module and the universal sample holder (rotary/reciprocating..) are secured, chamber cables are connected if used.
  • Fz and Fz cables are connected.
  • Ball or Block are tightened on the holder.
  • Arm is leveled and the collet fully inserted and aligned.
  • Adequate suspension is used.
⚠️

Important Note for a Chamber Setup

Please dont remove the lids (top cover of your chamber) at this point, until the homing have been done, to avoid any collision during the displacement.
 

Module Installation

Linear Reciprocating Module

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Direct Rotary Drive Installation Step

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Please skip this step if your drive is already installed onto the XY stage.
As shown above, the drive is installed on the stage.
Additional animation instructions
Additional animation instructions
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  1. Route the drive cable through the X Y stage.
  1. Position and insert the motor drive through the stage.
  1. Orient the drive so the green sensor port faces the right side.
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Secure the drive with 7 x SHCS 8-32 X .625" long screws  
(310-280-05 / BM310280-09)
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Confirm that the alignment pin is seated correctly.
Confirm that the alignment pin is seated correctly.
Connect the 2 cables on the slot on the right, behind the frame (the Motor Power Chord and the Encoder Chord).
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⚠️
Always power off the instrument before connecting cables or installing any
load cell or accessory.

Linear Reciprocating Drive [reci,srv]-

Linear Reciprocating Drive Installation

  1. Position the reciprocating drive on the base.
      2. notion image
      ⚠️
      Ensure that the black connector below the module is properly aligned and connects with the green connector on the base.
  1. Use two 8-32 screws (BM310280-12) to secure the reciprocating drive.
      2. notion image
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      Technical Linear Drive Specification

      • Adjustable Stroke length: 0.1-30 mm
      • Frequency: 0.1-80 Hz ( 80 Hz @ 1 mm, 60 Hz @ 2 mm, 20 Hz @ 25 mm).
          • ⚠️
          • The maximum allowable frequency is determined by the current stroke length. The respective limits must not be exceeded.
          • Some reciprocating drives are not fully covered by this specification, e.g., SPN04316 – up to 15 Hz. Please refer to your packaging list if unsure or unaware of this information, or contact Rtec Support for assistance.
      • (Option) LVDT Linear Encoder Range: 25.4 mm (+/- 12.7 mm); Resolution: 1 um
          • ℹ️
          When using the reciprocating system in combination with the LVDT, the stroke length limitation becomes 25.4 mm. The stroke length cannot be measured beyond this value.
          All Models and SPN
          SPN
          Model Specifications

          SPN04324
          Fast reciprocating drive
          - Adjustable Stroke length: 0.1-30 mm; Frequency：0.1-80 Hz  ( 80Hz @ 1mm,   60hz @ 2mm，40 Hz  @ 13 mm ，20 Hz  @ 25mm ，10Hz+ @ 30mm ) .

          SPN04325
          Fast reciprocating drive
          - Adjustable Stroke length: 0.1-30 mm; Frequency：0.1-80 Hz  ( 80Hz @ 1mm,   60hz @ 2mm，40 Hz  @ 13 mm ，20 Hz  @ 25mm ，10Hz+ @ 30mm,  ) With LVDT Linear Encoder Range: 25.4 mm
          (+/- 12.7 mm); Resolution: 1 um

      Adjusting the Stroke Length

      ⚠️
      Please remember that the maximum frequency varies according to the stroke length. ( 80 Hz @ 1 mm, 60 Hz @ 2 mm, 20 Hz @ 25 mm).
      When using the reciprocating system in combination with the LVDT, the stroke length limitation becomes 25.4 mm. The stroke length cannot be accurately measured or guaranteed beyond this value.
      1. On the MFT Software , disable the drive by clicking on the ON button.
          2. notion image
          ℹ️
          Click on “ON” to switch off the motion. The module must be “OFF”.
          The drive must be disabled in order to freely move the reciprocating and get access to the adjustment screws.
      1. Drive disabled, turn the central shaft until the stroke adjusting assembly appears through the front opening of the module.
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          Animation example
          Animation example
      1. Using a 5/64” Allen wrench, loosen the brake screws on both sides
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          Animation example
          Animation example
      1. Insert a 9/64” Allen wrench into the center adjustment screw to adjust the stroke length.
          2. notion image
           
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          ℹ️
          Turn clockwise (right) to decrease stroke length.
          Turn counterclockwise (left) to increase stroke length.
      1. Measure the amplitude with the LVDT if available in your configuration, a ruler or a dial gauge while the drive motion is on.
          2. ℹ️
          Manual measurements of the reciprocating amplitude may differ slightly from the drive motion amplitude. For accurate stroke length, measure with a dial gauge while the drive is running, or use the LVDT sensor if available.
      1. After adjusting, re-tighten the brakes with the 5/64” Allen wrench.
          2. notion image
       

      Connecting the LVDT {{if lvdt,reci,srv}}

      ℹ️
      This feature is optional and included only in systems purchased with the LVDT attachment for displacement measurement (SPN04325)
      Connect the LVDT cable to the port located at the back of the drive.
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Continue further depending on the option choosen

Dry Test: Mounting the sample holder

 

Attach the Universal Sample Holder

  • Place the universal sample holder on top of the reciprocating drive
  • Tighten the captive screws using a 7/64" Allen key.
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Insert the sample

  1. Position the sample into the universal holder.
      2. ℹ️

      Max sample width: 1.61” (4.089cm).

      Other than the width, the rectangular sample has no specific size requirements.
  1. (Optional) You can also loosen the two nuts first to fit the sample size before.
      2. notion image
  1. Secure the sample in place using an 8/32" Allen key
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Humidifer Linear Chamber

500° Heating Chamber

Install the Chamber Stands

  1. Position the two support stands, one at the front and one at the back of the drive.
  1. Secure each stand using two 10-32 screws (BM310320-12) and a 5/32" Allen key.
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Mount the 500°C Chamber

  • Position the chamber on top of the installed extension block, fans facing the ???
  • Tighten the four 8-32 captive screws using a 9/64" Allen key to secure the chamber.
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Secure the Internal Sample Holder

  • Locate the chamber reciprocating plate in the chamber.
  • Tighten the four 8-32 captive screws using a 9/64" Allen key.
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Attach the Universal Sample Holder

  • Place the universal sample holder on top of the chamber reciprocating plate.
  • Tighten the captive screws using a 7/64" Allen key.
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Insert the Sample

  • Place the sample into the universal holder.
  • Secure the sample in place using an 8/32" Allen key.
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Install the Chamber Cover

  • Place the cover on top of the chamber.
  • Hand-tighten the four thumb screws to complete installation.
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Connect the Temperature Cable

  • Plug in the temperature cable and thermocouple to the chamber.
  • Plug in the other side of the temperature cable and thermocouple to the tester.
      • A blue and black drawing of a machine AI-generated content may be incorrect.
 

1000° Heating Chamber

Install the Chamber Stands

  1. Position the two support stands, one at the front and one at the back of the drive.
  1. Secure each stand using two 10-32 screws (BM310320-12) and a 5/32" Allen key.
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Mount the 1000°C Chamber

  • Place the chamber on top of the mounted stands, the fans facing towards the right.
  • Tighten four 8-32 Captive Screws using a 9/64" Allen key to secure the chamber to the drive.
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Tighten the Sample Holder to the Drive

  • Tighten four 8-32 Captive Screws using a 9/64" Allen key to secure the holder to the reciprocating drive .
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Insert the Sample

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Sample size: 1.25”x0.63”x0.16” (31x16x4 mm)
Max space inside the chamber 50x50 mm
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  1. Remove the two Sample Holder Screws using an adjustable wrench
      • Clean screw threads thoroughly using solvent or a wire brush to remove old grease, debris, or oxidation.
      ⚠️
      Apply Thin, Even Film of Anti-Seize provided.
      • Brush or wipe a small amount of anti-seize onto the threads in contact.
      • Cover threads completely but avoid excess, as too much compound can reduce effectiveness.
      • Then apply a thin layer onto the screw head and flange in contact with the sample holder arms.
  1. Tighten to Reduced Torque
      • Tighten fasteners to 30–40 % less torque than dry specifications.
  1. Wipe Off Excess
      • Remove any squeeze-out or residue around the joint surfaces after assembly.
  1. Apply anti seize at most metallic contacts to prevent galling:
      • Below the screw head
      • At the clamp / sample interface
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Attach the Top Cover

  • Align the top cover and push it down into place.
  • Lock both sides securely to complete the installation.
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Connect the Temperature Cable

  • Plug in the temperature cable and thermocouple to the chamber.
  • Plug in the other side of the temperature cable and thermocouple to the tester.
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Insulate the chamber hole

  • After installing the load cell and the heating chamber, home the system.
     
     
     
     

    Rotary Module

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    Required Tools and Components

    Components:

    • XY Stage with Direct Drive Motor
    • Rotary Drive
    • (Option) Rotary Liquid Container
      • Liquid Chamber Housing
      • Liquid Chamber
      • Liquid Chamber Cover

    Screws and Hardware:

    • (1x) Alignment Screw
    • (1x) Sample Screw, BM312-241-04
    • Allen wrenches: 9/64”, 3/32”
    • (Option) (6x) Liquid Chamber Housing Screws, BM310-240-03
    • (Option )(6x) Liquid Chamber Cover Screws, BM310-220-04
     

    Direct Rotary Drive Installation Step

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    page icon
    Please skip this step if your drive is already installed onto the XY stage.
    As shown above, the drive is installed on the stage.
    Additional animation instructions
    Additional animation instructions
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    1. Route the drive cable through the X Y stage.
    1. Position and insert the motor drive through the stage.
    1. Orient the drive so the green sensor port faces the right side.
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    Secure the drive with 7 x SHCS 8-32 X .625" long screws  
    (310-280-05 / BM310280-09)
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    Confirm that the alignment pin is seated correctly.
    Confirm that the alignment pin is seated correctly.
    Connect the 2 cables on the slot on the right, behind the frame (the Motor Power Chord and the Encoder Chord).
    notion image
    ⚠️
    Always power off the instrument before connecting cables or installing any
    load cell or accessory.

    Install the Rotary Drive

    Technical Rotary Drive Specifications

    Direct Rotary Drive (Fast-Exchange)

    SPN
    Description
    Specifications
    SPN04322
    Standard Rotary Drive Motor #E
    0.1 to 6,000 rpm;
    >5.1 Nm @ 100 rpm, 4.5 Nm @ 500 rpm;
    3.7 Nm @ 3000 rpm; 2.9 Nm @ 5000 rpm;
    2.5 Nm @ 6000 rpm.

    All Belt-Driven

    SPN
    Motor/Driver
    Description
    Specifications
    SPN04002-1-1200
    Motor #1
    Low Torque Rotary Drive - Motor #1
    Max Speed 12,000 rpm; Max Torque 2.3 Nm
    2.25 Nm @500 rpm, 2.1 Nm @ 3000 rpm, 1.8 Nm @ 6000 rpm, 1.2 Nm @ 12000 rpm
    SPN04002-1-800
    Motor #1
    Low Torque Rotary Drive - Motor #1
    Max Speed 8,000 rpm; Max Torque 3.4Nm
    3.4 Nm @500 rpm, 2.9 Nm @ 3000 rpm, 1.85 Nm @ 8000 rpm
    SPN04002-1-500
    Motor #1
    Low Torque Rotary Drive - Motor #1
    Max Speed 5,000 rpm; Max Torque 5.5 Nm
    5.3 Nm @500 rpm, 4.1 Nm @ 3000 rpm, 3 Nm @ 5000 rpm
    SPN04002-1-300
    Motor #1
    Low Torque Rotary Drive - Motor #1
    Max Speed 3,000 rpm; Max Torque 9.2 Nm
    8.6 Nm @500 rpm, 7.3 Nm @ 1500 rpm, 4.9 Nm @ 3000 rpm
    SPN04010
    Motor #1
    Standard Rotary Drive Motor #1
    Max Speed 5,000 rpm; Max Torque 5.6 Nm
    5.3 Nm @500 rpm, 4.1 Nm @ 3000 rpm,
    3 Nm @ 5000 rpm
    SPN04002-2-8000
    Motor #2
    High Torque Rotary Drive-Motor #2 (30%+ higher torque than Motor #1)
    Max Speed 8,000 rpm; Max Torque 4.2 Nm
    4.1 Nm @500 rpm, 3.8 Nm @ 3000 rpm, 2.9 Nm @ 8000 rpm
    SPN04002-2-5000
    Motor #2
    High Torque Rotary Drive-Motor #2 (30%+ higher torque than Motor #1)
    Max Speed 5,000 rpm; Max Torque 6.8 Nm
    6.6 Nm @500 rpm, 5.6 Nm @ 3000 rpm, 4.6 Nm @ 5000 rpm
    SPN04002-2-3000
    Motor #2
    High Torque Rotary Drive-Motor #2 (30%+ higher torque than Motor #1)
    Speed 0.1 to 3,000 rpm; Max Torque：10 Nm
    10Nm @500rpm, 9.2Nm @1500rpm, 7.4Nm @3000rpm
    SPN04018
    Motor #2
    Rotary Drive High Torque-Motor #2 (~30% Higher Torque than motor #1)
    Contact Us for More Ranges on Speed and Torque
    SPN04002-3-7500
    Motor #3
    High Torque Rotary Drive-Motor #3 (30%+ higher torque than Motor #2)
    Max Speed 7500 rpm; Max Torque 5.6 Nm
    5.6 Nm @500 rpm, 5.1 Nm @ 3000 rpm, 3.9 Nm @ 7500 rpm
    SPN04002-3-6000
    Motor #3
    High Torque Rotary Drive-Motor #3 (30%+ higher torque than Motor #2)
    Max Speed 6000 rpm; Max Torque 7.1 Nm
    6.9 Nm @500 rpm, 6.2 Nm @ 3000 rpm, 4.9 Nm @ 6000 rpm
    SPN04002-3-3000
    Motor #3
    High Torque Rotary Drive-Motor #3 (30%+ higher torque than Motor #2)
    Max Speed 3000 rpm; Max Torque 14.2 Nm
    13.6 Nm @500 rpm, 12.4 Nm @ 1500 rpm, 9.7 Nm @ 3000 rpm
    SPN04002-3-1900
    Motor #3
    High Torque Rotary Drive-Motor #3 (30%+ higher torque than Motor #2)
    Max Speed 1900 rpm; Max Torque 22.7 Nm
    21.3 Nm @500 rpm, 19.8 Nm @ 1000 rpm, 15.5 Nm @ 1900 rpm
    SPN04026
    Motor #3
    Rotary Drive High Torque-Motor #3 (~70% Higher Torque than Motor #1)
    Needed for few applications requiring very high torque. Contact Us for More Ranges
    SPN04002-4-100
    Motor #4
    Ultra-Low Speed Rotary Drive - Harmonic Reducer (Precise control on rotation angle, 5 times higher torque than motor #1)
    Speed 0.001 to 100 rpm; Max Torque 50 Nm, angular resolution 0.0072 deg.
    SPN04002-4-50
    Motor #4
    Ultra-Low Speed Rotary Drive - Harmonic Reducer (Precise control on rotation angle, 5 times higher torque than motor #1)
    Speed 0.001 to 50 rpm; Max Torque 50 Nm, angular resolution 0.0036 deg.
    SPN04034
    Motor #4
    Rotary Drive Ultra-Low Speed Harmonic Actuator
    Precise control on rotation angle. Speed 0.001 to 100 rpm, Max Torque 50 Nm, angular resolution 0.0072 degree
    SPN04002-5-5000
    Motor #5
    Ultra-High Torque Rotary Drives (Require 3-phase 480V or 380V AC Power, 5 times higher torque than motor #1). Additional high power controller needed. Not all temperature chambers fit. Please contact for compatibility
    Speed 0.1 to 5,000 rpm; Max Torque 30 Nm
    SPN04002-5-3000
    Motor #5
    Ultra-High Torque Rotary Drives (Require 3-phase 480V or 380V AC Power, 5 times higher torque than motor #1). Additional high power controller needed. Not all temperature chambers fit. Please contact for compatibility
    Speed 0.1 to 3,000 rpm; Max Torque 50 Nm
    SPN04010-15
    Motor #1 Driver #B
    Electric Drive Rotary Drive
    max 3000 rpm, @220V, T max 9.5 Nm
    SPN04010-14
    Motor #1 Driver #B
    Electric Drive Rotary Drive
    max 5000 rpm, @220V, Tmax 5.6 Nm
    SPN04010-18
    Motor #1 Driver #B
    Electric Drive Rotary Drive
    max 8000 rpm, @220V, Tmax 3.5 Nm
    SPN04330-474
    Motor #1 Driver #B
    Electric Drive Rotary Drive
    max 3000 rpm, @220V, T max 9.5 Nm
    SPN04330-475
    Motor #1 Driver #B
    Electric Drive Rotary Drive
    max 5000 rpm, @220V, Tmax 5.6 Nm
    SPN04330-476
    Motor #1 Driver #B
    Electric Drive Rotary Drive
    max 8000 rpm, @220V, Tmax 3.5 Nm
    SPN04018-21
    Motor #2 Driver #B
    Rotary Drive
    max 3000 rpm, @220V, T max 10.5 Nm
    SPN04018-20
    Motor #2 Driver #B
    Rotary Drive
    max 5000 rpm, @220V, T max 6.9 Nm
    SPN04026-93
    Motor #3 Driver #B
    Rotary Drive
    max 1500 rpm, @220V, T max 22.7 Nm
    SPN04026-92
    Motor #3 Driver #B
    Rotary Drive
    max 3000 rpm, @220V, T max 11.5 Nm
    SPN04292-487
    Motor #2 Driver #C
    Rotary Drive
    max 4800 rpm, @380V / 4800 RPM @ 480V, T max 10.8 Nm
    SPN04292-488
    Motor #2 Driver #C
    Rotary Drive
    max 7500 rpm, @380V / 7500 RPM @ 480V, T max 6.9 Nm
    SPN04291-485
    Motor #3 Driver #C
    Rotary Drive
    max 2500 rpm, @380V / 3000 RPM @480V, T max 22.7 Nm
    SPN04291-486
    Motor #3 Driver #C
    Rotary Drive
    max 5000 rpm, @380V / 6000 RPM @480V, T max 11.5 Nm
    AM000030-01
    Motor #4 Driver #D
    Rotary Drive Ultra-High Torque (Up To 50 Nm, 3 Phase 480V Requirement)
    4300 rpm, SPN04290-24
    AM000030-02
    Motor #4 Driver #D
    Rotary Drive Ultra-High Torque (Up To 50 Nm, 3 Phase 480V Requirement)
    3000 rpm, SPN04290-25

    More Torque and Speed Characteristics

    MOTOR #1 at 220v With Drive mod. AKD-01206

    Motor#1
    ㅤ
    SPN04010-15 SPN04330-474
    SPN04010-15 SPN04330-474
    SPN04010-14, SPN04330-475
    SPN04010-14, SPN04330-475
    SPN04010-18, SPN04330-476
    SPN04010-18, SPN04330-476
    1
    ㅤ
    2
    (48:24)
    1.2
    (36:30)
    0.75
    (30:40)
    Speed, rpm
    Torque, Nm
    Speed, rpm
    Torque, Nm
    Speed, rpm
    Torque, Nm
    Speed, rpm
    Torque, Nm
    100
    5.10
    0
    9.46
    0
    5.68
    0
    3.55
    200
    4.67
    100
    9.34
    167
    5.60
    267
    3.50
    500
    4.58
    250
    9.16
    417
    5.50
    667
    3.44
    1000
    4.42
    500
    8.84
    833
    5.30
    1333
    3.32
    1200
    4.36
    600
    8.72
    1000
    5.23
    1600
    3.27
    1500
    4.27
    750
    8.54
    1250
    5.12
    2000
    3.20
    2000
    4.11
    1000
    8.22
    1667
    4.93
    2667
    3.08
    2500
    3.93
    1250
    7.86
    2083
    4.72
    3333
    2.95
    3000
    3.75
    1500
    7.5
    2500
    4.50
    4000
    2.81
    3500
    3.57
    1750
    7.14
    2917
    4.28
    4667
    2.68
    3800
    3.46
    1900
    6.92
    3167
    4.15
    5067
    2.60
    4000
    3.38
    2000
    6.76
    3333
    4.06
    5333
    2.54
    4500
    3.17
    2250
    6.34
    3750
    3.80
    6000
    2.38
    5000
    2.95
    2500
    5.9
    4167
    3.54
    6667
    2.21
    5500
    2.74
    2750
    5.48
    4583
    3.29
    7333
    2.06
    6000
    2.53
    3000
    5.06
    5000
    3.04
    8000
    1.90
     
     

    MOTOR #2 @ 220v Drive #B

    Motor#2
    Motor#2
    SPN04018-21
    SPN04018-21
    SPN04018-20
    SPN04018-20
    ㅤ
    ㅤ
    1.25
    (45:36)
    0.8
    (36:45)
    Speed, rpm
    Torque, Nm
    Speed, rpm
    Torque, Nm
    Speed, rpm
    Torque, Nm
    0
    8.67
    0
    10.84
    0
    6.94
    200
    8.56
    160
    10.70
    250
    6.85
    500
    8.39
    400
    10.49
    625
    6.71
    1000
    8.11
    800
    10.14
    1250
    6.49
    1200
    8
    960
    10.00
    1500
    6.40
    1500
    7.83
    1200
    9.79
    1875
    6.26
    2000
    7.56
    1600
    9.45
    2500
    6.05
    2500
    7.2
    2000
    9.00
    3125
    5.76
    3000
    6.85
    2400
    8.56
    3750
    5.48
    3500
    6.37
    2800
    7.96
    4375
    5.10
    3800
    6.08
    3040
    7.60
    4750
    4.86
    4000
    5.89
    3200
    7.36
    5000
    4.71

    MOTOR #3 @220v Drive #B

    Single Motor
    Single Motor
    SPN04026-93
    SPN04026-93
    SPN04026-92
    SPN04026-92
    ㅤ
    ㅤ
    2
    (48:24)
    1
    (45:45)
    Speed, rpm
    Torque, Nm
    Speed, rpm
    Torque, Nm
    Speed, rpm
    Torque, Nm
    0
    11.6
    0
    23.20
    0
    11.6
    200
    11.43
    100
    22.86
    200
    11.43
    500
    11.23
    250
    22.46
    500
    11.23
    1000
    10.89
    500
    21.78
    1000
    10.89
    1200
    10.75
    600
    21.50
    1200
    10.75
    1500
    10.55
    750
    21.10
    1500
    10.55
    2000
    10.08
    1000
    20.16
    2000
    10.08
    2500
    9.59
    1250
    19.18
    2500
    9.59
    3000
    8.9
    1500
    17.80
    3000
    8.9

    MOTOR #4 @480V 3 Phase Motor Drive #D

    at 3-ph. 480V - With Drive mod. AKD-02407
    Motor #4 (AKM2G-74Q) - standard motor high-power rotary drive, brake tester, twin-roller tester, 3-roller tester.
    Motor #4
    Motor #4
    SPN04290-24 (Brake tester)
    SPN04290-24 (Brake tester)
    SPN04290-25 (Brake tester)
    SPN04290-25 (Brake tester)
    ㅤ
    ㅤ
    0.625
    (35:56)
    0.875
    (35:40)
    Speed, rpm
    Torque, Nm
    Speed, rpm
    Torque, Nm
    Speed, rpm
    Torque, Nm
    0
    59.59
    0
    37.24
    0
    52.14
    100
    59.59
    160
    37.24
    114
    52.14
    200
    59.59
    320
    37.24
    229
    52.14
    500
    59.57
    800
    37.23
    571
    52.12
    750
    59.55
    1200
    37.22
    857
    52.11
    1000
    59.54
    1600
    37.21
    1143
    52.10
    1200
    59
    1920
    36.88
    1371
    51.63
    1250
    58.45
    2000
    36.53
    1429
    51.14
    1400
    56.6
    2240
    35.38
    1600
    49.53
    1500
    55.35
    2400
    34.59
    1714
    48.43
    1750
    52.3
    2800
    32.69
    2000
    45.76
    2000
    49.3
    3200
    30.81
    2286
    43.14
    2250
    46.3
    3600
    28.94
    2571
    40.51
    2500
    43.1
    4000
    26.94
    2857
    37.71
    2700
    40.7
    4320
    25.44
    3086
    35.61
     
     
     
    1. Align the rotary drive with the mounting holes.
        2. notion image
        ⚠️
        Ensure that the black connector underneath the module is facing left so it properly aligns and connects with the green connector on the base.
    1. Secure using 6 x 8-32 screws (Part No. BM310280-5) with 9/64" Allen key.
     
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    Rotary applications type

    ℹ️
    You can mount the sample disk directly onto the rotary table if this option was not purchased or if your sample has been properly prepared for this purpose.

    Direct Sample Disk Mounting

    ℹ️
    Ensure the thread adapter and the centering pin are mounted onto the rotary table disk. Dowel pins are in the tool hardware kit.
    Pin: 0.094” x 0.375” dowel pin - BM280103-04. Thread adapter - BM430001.
    notion image
    1. The Sample Disk should be aligned with the dowel pin to avoid any disk
      wobbling during test.
    1. Disk mounted on rotary table by aligning with Dowel Pin and tightening
      the center 6/32 sample disk screw with the 5/32" Allen key.
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    1. Mount the Universal Sample holder onto the rotary table.
    1. Secure it with the 6, 4-40 X .188" using a 3/32" Allen key.
      Sample holder screw provided in the toolbox.
      4-40 X .250" LG PLAIN 18-8 SST SHCS screws
    1. Place the sample in the middle of the holder.
      Use the centering lines to grossly center
    ℹ️
    This universal rotary holder can accommodate any rotary sample of radius within this range without the need for a centered insert on the sample.

    Range of [12.7 , 50.8] mm / [0.5 , 2]”

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    Securing the sample disk

    1. Loosen the 3 gripper's screws
    1. Place the fine securing screw in the “Free Position”:
    notion image
    1. Slide the 3 grippers in contact with the sample.
    1. Once the sample is positioned, tighten the 3 gripper's screws.
    1. Finally, tighten the fine screw until it is pushing the sample, preventing any rotation during the test.
     
    Coarse securing gripper’s screws
    Coarse securing gripper’s screws
    Fine securing screw
    Fine securing screw

    Liquid Test

     

    Remove the Rotary Table

    1. Using a 9/64" Allen key, remove the existing sample holder disk to prepare for the chamber installation.
    1. Remove the thread adapter with a flat screwdriver.
      Turn it counterclockwise like a screw to remove it.
    1. Remove also the pin from the rotary table disk.
      From the other side of the disk, push the pin out using a 0.050" Allen key.
    notion image
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    ℹ️
    The pin is a 0.094” x 0.375” dowel pin, part number BM280103-04.
    The thread adapter is part number BM430001.

    Install the Chamber Housing

    1. Position the chamber housing onto the rotary drive with the two dowel pins positioned along the Y-Axis.
    1. Secure the housing using six 4-40 X .250” screws using a 3/32" Allen key.
      SHCS 4-40 X .250" LG PLAIN 18-8 SST SHCSBM310240-03
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    Re-Mount the Rotary Table

    1. Insert a long 1⁄4-20 bolt in the center of the rotary table to help lower and
      position the table into the liquid container housing.
        2. notion image
    1. Once seated, remove the temporary screw and re-screw the three rotary
      table screws with the 9/64" Allen key.
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    Mount the Liquid Chamber

    1. Place the liquid chamber onto the housing.
    1. Secure it by tightening the six captive screws with the 3/32" Allen key.
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    Sample Mounting

    • Align the sample with the pin and place it in the liquid chamber.
    notion image
    • Use the BM312-241-04 screw and 3/32" Allen key to secure the sample in position.
        • notion image
        ℹ️
        The Universal sample holder which can accommodate any circular sample is not compatible with the liquid container.

    Chamber Cover Installation

    • Install the brass cover with the opening along the Y-axis. The two slots in the brass lid will align with the two dowl pins on the housing.
      Align the cover with the two dowel pins on the liquid chamber.
    • Screw in the six Liquid Chamber Cover Screws - BM310-220-04 to secure the lid to the housing.
    notion image
     
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    Troubleshooting

    Maintenance

    Humidity Test

    Heating Test

    500° Heating Rotary

    Dry Test (Heating)

     

    Liquid Test (Heating)

     

    Remove the Rotary Table

    1. Using a 9/64" Allen key, remove the existing sample holder disk to prepare for the chamber installation.
    1. Remove the thread adapter with a flat screwdriver.
      Turn it counterclockwise like a screw to remove it.
    1. Remove also the pin from the rotary table disk.
      From the other side of the disk, push the pin out using a 0.050" Allen key.
    notion image
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    ℹ️
    The pin is a 0.094” x 0.375” dowel pin, part number BM280103-04.
    The thread adapter is part number BM430001.

    Mount the Lower Extension

    1. Align the lower extension with its mounting position.
    1. Secure it using three 8-32 screws (BM310280-4) and a 9/64" Allen key.
    notion image
    A circular object with screws AI-generated content may be incorrect.
     

    Mount the 500°C Chamber

    1. Position the chamber on the extension. The fans facing towards the front.
    1. Insert two 4-40 screws (BM310240-3) into the front and back holes.
      SHCS 4-40 X .250" LG PLAIN 18-8 SST SHCS
    1. Tighten using a 3/32" Allen key.
    notion image
    A close-up of a circular object AI-generated content may be incorrect.

    Re-Mount the Rotary Table

    1. Insert a long ¼-20 bolt in the center of the rotary table to help lower and position the table into the chamber.
        2. notion image
    1. Place the rotary table inside the chamber.
    1. Once seated, remove the temporary screw and re-screw the three rotary table screws with the 9/64" Allen key.
    notion image
    A circular object with blue screws AI-generated content may be incorrect.

    Secure the Top Cover

    1. Place the cover on the chamber.
    1. Tighten the cap using the four built-in thumb screws.
    A blue and white machine AI-generated content may be incorrect.
    A white machine with blue screws AI-generated content may be incorrect.
     

    Connect the Temperature Cable

    1. Plug in the temperature cable and thermocouple to the chamber.
    1. Plug in the other side of the temperature cable and thermocouple to the tester.
    notion image

    (Option) Using the Liquid Chamber

    1. Place the liquid chamber onto the housing if purchased.
    1. Secure it by tightening the six captive screws with the 3/32" Allen key.
        2. notion image
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    1. Align the cover with the two dowel pins on the heating chamber.
        2. notion image
    1. Install the brass cover with the opening along the Y-axis. The two slots in the brass lid will align with the two dowl pins on the housing
    page icon
    In this case, the brass cover is positioned with no screws.

    Secure the Top Cover

    1. Place the cover on the chamber.
    1. Tighten the cap using the four built-in thumb screws.
    A blue and white machine AI-generated content may be incorrect.
    A white machine with blue screws AI-generated content may be incorrect.
     

    Connect the Temperature Cable

    1. Plug in the temperature cable and thermocouple to the chamber.
    1. Plug in the other side of the temperature cable and thermocouple to the tester.
    notion image

    1000° Heating Rotary

     

    Remove the Rotary Table

    1. Using a 9/64" Allen key, remove the existing sample holder disk to prepare for the chamber installation.
    1. Remove the thread adapter with a flat screwdriver.
      Turn it counterclockwise like a screw to remove it.
    1. Remove also the pin from the rotary table disk.
      From the other side of the disk, push the pin out using a 0.050" Allen key.
    notion image
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    ℹ️
    The pin is a 0.094” x 0.375” dowel pin, part number BM280103-04.
    The thread adapter is part number BM430001.

    Mount the Shrink Fin

    • Position the shrink fin in place.
    • Secure with two BM310220-8 screws and a 5/64" Allen key.
    A blue and black machine AI-generated content may be incorrect.
    A close-up of a machine AI-generated content may be incorrect.

    Install Rotary Extension Blocks

    • Position the lower extension block and secure using BM310280-4 screws and a 9/64" Allen key.
    A blue and white machine AI-generated content may be incorrect.
    A drawing of a circular object AI-generated content may be incorrect.

    Install the lower part of the chamber

    • Position the chamber, the fans facing the front.
    notion image
    • Use the two thumbscrews on both sides to tighten and secure the chamber.
    A close-up of a machine AI-generated content may be incorrect.
    A close-up of a machine AI-generated content may be incorrect.
    • Install the upper extension block on top of the chamber using BM310280-4 screws and a 9/64" Allen key.
    notion image

    Install Sample Holder Assembly

    1. Position the sample holder in place by aligning the two pin mounts.
        2. ⚠️
        Apply a thin layer of anti-seize compound to the contact surfaces between the sample holder and the lower table.
    1. Place the sample disc in the sample holder.
    1. Secure the disc using BM310282-7 screws and a 3/32” Allen Key.
        2. ⚠️
        Apply a thin layer of anti-seize compound to each screws prior to mount to prevent sticking at high temperatures.
    A blue circle on a white machine AI-generated content may be incorrect.
    A drawing of a blue object AI-generated content may be incorrect.

    Close and Lock the Lid

    • Close the chamber lid.
    • Engage the two locking clamps located on both sides of the chamber.
    A blue and black machine AI-generated content may be incorrect.
    A computer generated machine with blueprints AI-generated content may be incorrect.

    Connect the Temperature Cable

    • Plug in the temperature cable and thermocouple to the chamber.
    • Plug in the other side of the temperature cable and thermocouple to the tester.
    notion image

    Cooling

    -120° Cryogenic Rotary

     

    Remove the Rotary Table

    1. Using a 9/64" Allen key, remove the existing sample holder disk to prepare for the chamber installation.
    1. Remove the thread adapter with a flat screwdriver.
      Turn it counterclockwise like a screw to remove it.
    1. Remove also the pin from the rotary table disk.
      From the other side of the disk, push the pin out using a 0.050" Allen key.
    notion image
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    ℹ️
    The pin is a 0.094” x 0.375” dowel pin, part number BM280103-04.
    The thread adapter is part number BM430001.

    Mount the Lower Extension

    1. Align the lower extension with its mounting position.
    1. Secure it using three 8-32 screws (BM310280-4) and a 9/64" Allen key.
    notion image
    A circular object with screws AI-generated content may be incorrect.
     

    Mount the -120°C Chamber

    • Place the chamber over the extension shaft.
    • Use a 3/16" Allen key to tighten the screw at the bottom to prevent rotation.
    notion image

    Install the Rotary Plate

    • Place the Rotary plate into the chamber.
    • Secure using 8-32 screws (BM310280-4) and 9/64” Allen Key.
    notion image
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    Mount the liquid nitrogen Chamber

    • The liquid nitrogen chamber comes with pre-installed screws.
    • Use a 3/32" Allen key to tighten the BM310-240-3 screws.
    notion image
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    Mount the Sample

    • Place the sample in the designated holder.
    • Tighten using the sample screw and 5/64" Allen key.
    notion image
     

    Install the Top Cover

    • Place the top cover over the chamber assembly.
    • Hand-tighten the four top cover screws.
    notion image
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    Additional Connections

    • Liquid Nitrogen Inlet: Connect the LN2 tube to the port marked for liquid nitrogen.
    • RTD Port: Connect the low temperature RTD (Resistance temperature detectors) to the designated input.
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    Block-On-Ring (BOR) Module

     

    Mounting the Block-on-Ring Drive [bor]

    Technical BOR Drive Specification

    Speed and Torque: Belt Drive Motor #2 @ 220v With Driver #B

    Single Motor #2
    Single Motor #2
    SPN04043-402 SPN04042-26
    SPN04043-402 SPN04042-26
    SPN04042-27 SPN04043-468
    SPN04042-27 SPN04043-468
    1.25
    (45:36)
    0.667
    (30:45)
    Speed, rpm
    Torque, Nm
    Speed, rpm
    Torque, Nm
    Speed, rpm
    Torque, Nm
    0
    8.67
    0
    10.84
    0
    5.78
    200
    8.56
    160
    10.70
    300
    5.71
    500
    8.39
    400
    10.49
    750
    5.59
    1000
    8.11
    800
    10.14
    1500
    5.41
    1200
    8
    960
    10.00
    1800
    5.33
    1500
    7.83
    1200
    9.79
    2250
    5.22
    2000
    7.56
    1600
    9.45
    3000
    5.04
    2500
    7.2
    2000
    9.00
    3750
    4.80
    3000
    6.85
    2400
    8.56
    4500
    4.57
    3500
    6.37
    2800
    7.96
    5250
    4.25
    3800
    6.08
    3040
    7.60
    5700
    4.05
    4000
    5.89
    3200
    7.36
    6000
    3.93
    SPN
    Motor/Driver
    Description
    Specifications
    SPN04042-27
    Motor #2 Driver #B
    Standard BOR Drive Motor #2
    Speed max 3000 rpm @ 220V; Max Torque 10.5 Nm
    SPN04042-26
    Motor #2 Driver #B
    Standard BOR Drive Motor #2
    Speed max 5000 rpm @ 220V; Max Torque 6.9 Nm
    SPN04043-468
    Motor #2 Driver #B
    BOR Drive Motor #2 With Inline Torque Sensor
    Speed max 3000 rpm @ 220V; Max Torque 10.5 Nm
    SPN04043-402
    Motor #2 Driver #B
    BOR Drive Motor #2 With Inline Torque Sensor
    Speed max 5000 rpm @ 220V; Max Torque 6.9 Nm
    SPN04003-5-1
    High Power Motor
    Ultra-High Torque BOR Drive. Requires 3-phase 480V or 380V AC. Additional high power controller needed. Not all chambers fit. Please contact for compatibility.
    Speed 0.1 to 5,000 rpm; Max Torque 30 Nm
    SPN04003-5-2
    High Power Motor
    Ultra-High Torque BOR Drive. Requires 3-phase 480V or 380V AC. Additional high power controller needed. Not all chambers fit. Please contact for compatibility.
    Speed 0.1 to 3,000 rpm; Max Torque 50 Nm
    1. Slide the drive onto the XY stage, aligning it to the front right corner while pressing down to avoid tilting.
    1. Secure the drive with two 8-32 screws (0.75” long) using a 9/64” Allen wrench.
        • Do not fully tighten until alignment is verified.
    1. Once aligned, fully tighten all screws.
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    Connecting the Block-on-Ring [bor]

    ⚠️
    Ensure the tester is powered off before making motor or electrical connections.

    At the back of the system:

    • Connect the two motor connectors.
    • Connect the 24V fan power cable.
    The visual may differs depending on options
    The visual may differs depending on options
     

    Mounting the Block-On-Ring sample

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    The Inner Raceway can accomodate other roller bearing sample by referering to the Timken inner surface drawing.

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    1. First slide in the roller bearing sample.

        2. Rtec Catalog

        TIMKEN Tapered-Roller Bearing
        • 35mm OD Tapered-Roller Bearing Outer Ring, 1-3/8" (35mm) OD, 11/32" W
          SPN13129-143
        • 49mm OD Tapered-Roller Bearing Outer Ring, 1-15/15" (49mm) OD, 9/16" W
          SPN13129-144
    1. Then the washer identifiable by it notch.
      the notch fit into the keyed pin’s shaft.
    1. Last, the locknut, identifiable by it wrench flat.
    1. Tighten the locknut using a wrench to secure the whole.
     

    Mounting a bearing wheels sample

    page icon
    The Shaft assembly AM000188-00 (different from the previous Tapered-Roller Bearing shaft) is needed to mount the bearing wheel.
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    Rtec Catalog

    FAG Open Ball Bearing Open Ball Bearing 30mm x 62mm x 16mm
    1. First slide in the bearing wheels sample.
    1. Then the washer identifiable by it notch.
      the notch fit into the keyed pin’s shaft.
    1. Last, the locknut, identifiable by it wrench flat.
    1. Tighten the locknut using 2 wrenches on opposite sides of the bearing to secure the assembly.
     

    BOR applications type

    Liquid Test

     

    Liquid Container: Components and Tools

    Components

    • Liquid Container Assembly
      • Top Cover
      • Gasket
    • Block-on-Ring Shaft
      o Detachable Front Door (with two alignment pins)

    Screws and Hardware

    • (4x) 6-32 x 0.375 in screws (for securing door)
    • (4x) 4-40 x 0.25 in screws (for securing cover)
    • 7/64" Allen Wrench (for door screws)
    • 3/32" Allen Wrench (for top cover screws)

    Position the Shaft onto the Container

    The locknut side of the shaft (with the wrench flat and no screws) slides into the main frame of the liquid container.
    Locknut side shaft
    Locknut side shaft
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    Close the Front Door

    1. Position the detachable door so that the alignment pins insert into their corresponding holes.
    1. Ensure the side of the shaft with screws is aligned with the side of the container that has tubing.
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    Secure the Door

    1. Tighten four (4) 6-32 x 0.375 inch screws using a 7/64" Allen key. Do not overtighten.
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    Mount the Gasket and Top Cover

    1. Align the gasket properly on top of the liquid container.
    1. Place the cover on top of the gasket, ensuring full alignment.
    notion image
     
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    Secure the Top Cover

    • Insert four (4) 4-40 x 0.25 inch screws through the top cover.
    • Tighten them using a 3/32" Allen wrench.
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    Install the Block-on-Ring support bracket

    The side with the mounting hole should face the front.
    • Secure with 10-32 screws (0.625” long) using a 5/32" Allen key.
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    Heating Test

    500° Heating BOR

     

    Installing the 500°C Chamber Base

    1. Mount the chamber base using three 10-32 screws (0.625” long) and a 5/32” Allen key.
    1. Use the provided holes on the XY plate.
    notion image

    500° Heating and Liquid Container

     

    Liquid Container: Components and Tools

    Components

    • Liquid Container Assembly
      • Top Cover
      • Gasket
    • Block-on-Ring Shaft
      o Detachable Front Door (with two alignment pins)

    Screws and Hardware

    • (4x) 6-32 x 0.375 in screws (for securing door)
    • (4x) 4-40 x 0.25 in screws (for securing cover)
    • 7/64" Allen Wrench (for door screws)
    • 3/32" Allen Wrench (for top cover screws)

    Position the Shaft onto the Container

    The locknut side of the shaft (with the wrench flat and no screws) slides into the main frame of the liquid container.
    Locknut side shaft
    Locknut side shaft
    notion image
     

    Close the Front Door

    1. Position the detachable door so that the alignment pins insert into their corresponding holes.
    1. Ensure the side of the shaft with screws is aligned with the side of the container that has tubing.
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    notion image
     

    Secure the Door

    1. Tighten four (4) 6-32 x 0.375 inch screws using a 7/64" Allen key. Do not overtighten.
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    Mount the Gasket and Top Cover

    1. Align the gasket properly on top of the liquid container.
    1. Place the cover on top of the gasket, ensuring full alignment.
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    notion image
     

    Secure the Top Cover

    • Insert four (4) 4-40 x 0.25 inch screws through the top cover.
    • Tighten them using a 3/32" Allen wrench.
    notion image
    (please skip this step for a dry heating test)
     

    Installing the 500°C BOR Chamber

    1. Install both sides of the chamber into position and tighten the clamps.
    A close-up of a machine AI-generated content may be incorrect.
    A white machine with black dots AI-generated content may be incorrect.
     
    1. Connect the power cable and thermocouple cable to the instrument.
        2. A blue wire connected to a machine AI-generated content may be incorrect.
     

    Attaching the Shaft Support

    1. Slide into position the front shaft support using the built-in alignment pins.
    1. Secure the shaft by pulling tightening the two levers.
    notion image
     
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    Slide the shaft through the BOR Drive

    1. Slide the shaft through the BOR Drive.
    1. Begin with the rear collet (1.5” taper) and tighten using the provided wrenches.
    1. Then tighten the front collet (36 mm taper).
    notion image
    ⚠️
    If the shaft is not correctly tightened, it will rotate freely within the drive instead of transferring torque to the shaft.
     
     

    UpperRotary Drive Module (4Ball,Tapping Torque)

     
     
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    Remove the fast-exchange plate

    1. Lower the Z axis all to the minimum.
    1. Remove the fast exchange attachment from the Z-Axis by loosening the 4 screws holding it.
     
    notion image
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    ℹ️
    The upper drive will be directly fixed to the Z stage without the fast exchange attachment.

    Install the Fz load cell

    Specification

    SPN Number
    Range (kN)
    Application Test
    AM000467-00
    5
    ㅤ
    AM000467-01
    8
    4Ball
    AM000467-02
    10
    ㅤ
    Upper Rotary Drive with integrated 20 Nm Torque sensors
    Part no.
    Speed 0.1 to 5,000 rpm; Max Torque 5.3 Nm
    5.1Nm @500rpm, 4 Nm @3000rpm, 2.9Nm @5000rpm,
    Integrated Torque Sensor Range 20 Nm,
    Additional torque sensor range upon request
    SPN04004-2-5000-20
    Standard Config
    Speed 0.1 to 2,500 rpm; Max Torque 11.2 Nm
    10.4Nm @500rpm, 9.5Nm @1000rpm, 6 Nm @2500rpm
    Integrated Torque Sensor Range 20 Nm,
    additional torque sensor range upon request
    SPN04004-2-2500-20
    TappingTorque
    ㅤ
    Speed 0.1 to 5,000 rpm; Max Torque 5.3 Nm
    5.1Nm @500rpm, 4 Nm @3000rpm, 2.9Nm @5000rpm, Integrated Torque Sensor Range
    20 Nm,
    Additional torque sensor range upon request.
    Lower liquid collecting pan 10"x7"

    SPN04005
     
    1. Position the load cell in contact with the Z Stage direct support.
    1. While holding it in place, fasten the 4 captive screws as shown below.
    notion image
    ⚠️
    The 4-pin holder of the Fz load cell must face downwards.
    The slot connector of the load cell must be pointing to the right.
     
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    Slide in the upper drive

    Technical Specification

    AM000848: Load + Sensor

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    1. Slide the upper drive into the load cell pins.
        2. ⚠️
        Please pay attention to the notch, circled in orange, which must point towards the back.
        notion image
        ℹ️
        After sliding it in, the upper rotary drive is now supported by the 4-pins.
    1. To secure the upper drive, tighten the 3 captives screws using a 5/32" Allen key.
        2. notion image
         
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        ℹ️
        There is only one captive screw on the right.
         

    Connect the cables

    Fz load cell cable

     
    Connect the load cell cable then lock it in position by pulling on the two-sided levers.
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    Power drive and Torque sensor cable

    • From the back of the MFT-5000, you’ll find the 2 slots located on the left, behind the frame.
    • The torque sensor connector is on the left of the upper drive.
    notion image
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    Connect the Electrified testing cables {{if ev}}

    Upper Electric EV rotary drive with 8000N quad force sensor and integrated torque sensor - SPN04332

    UpperRotary Applications Types

     
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    Mount the self-adjusting heating platform

    1. Position the bottom self-centering platform onto the base, the connectors facing towards the front.
    1. Secure the four captive screws with a 9/64" Allen key.
    notion image
     

    Connect the power cables

     
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    Mount the cooled self-adjusting platform [cool]

    Mount the self-adjusting platform [none]

    Assembling the 4ball oil container [liq]

    1. Empty the container and pull out the thermocouple probe.
    ℹ️
    Cleaning procedure before test
    1. Immerse container components and balls in Stoddard solvent, swirl or ultrasonically clean for 5 minutes.
    1. Transfer to fresh Stoddard solvent, swirl or ultrasonically clean for 1 minute.
    1. Rinse in n-heptane, swirl or ultrasonically clean 1–2 minutes.
    1. Air-dry 10 minutes in fume hood or warm air stream.
    1. Assemble immediately into the test cup using clean tweezers.
    1. Insert the three balls into the empty container, without forgetting the positioning pin.
      The thermocouple probe must be pushed close to the balls.
        2. notion image
    1. Put the clamping rings. Make sure the clamping ring with the 3 notches faces towards the ball (opposite from the picture). Then the chuck insert above.
        2. notion image
    1. Finally, put the nut.
        2. notion image
         

    For Oil Preparation

    Pour the oil to be evaluated into the test-oil cup to a level around 3 mm above the top of the balls. Ensure that this oil level still exists after the test-oil fills all of the voids in the test-oil cup assembly.

    Assembling the 4ball EV oil container [liq&(ev,elec]

     

    For Oil Preparation

    Pour the oil to be evaluated into the test-oil cup to a level around 3 mm above the top of the balls. Ensure that this oil level still exists after the test-oil fills all of the voids in the test-oil cup assembly.

    Assembling the 4ball grease container [room]

    1. Empty the container and pull out the thermocouple probe.
        2. ℹ️
        Cleaning procedure before test
        1. Immerse balls in Stoddard solvent, ultrasonically clean for 5 min.
        1. Transfer to fresh Stoddard solvent, swirl for 1 min.
        1. Rinse in n-heptane, swirl or ultrasonically clean 1–2 min.
        1. Air-dry 10 min in fume hood or warm air stream.
        1. Assemble immediately into the test cup using clean tweezers.
    1. Insert the grease container and the positioning pin.
      Insert back the thermocouple probe.
        2. notion image
        page icon
        This pin prevents the ball from slipping during testing.
    1. Put the circular insert ,then place the 3 testing balls.
        2. notion image
        ℹ️
        Make sure that the thermocouple probe is pushed very close to the balls.
    1. Put the clamping ring in place, then insert the chuck.
        2. notion image

    Assembling the 4ball EV grease container [liq&(ev,elec)]

    Tighten the 4ball container to 50 ft-lbf (67.8 N.m)

    notion image
    ℹ️
    The attachment table must be fixed on a table for this operation. Tapping Inserts for Softwood are provided with the table.
    1. Take the provided torque wrench and adjust it to 50 ft-lbs (67.8 N.m). Place the 6 Point Impact Socket 2-1/4” on the torque wrench.
        2. notion image
    1. Place the 4ball container on the attachment table by respecting the correct orientation (different pin diameters).
    1. Tighten the 4ball container on the attachment table using the torque wrench.
        2. notion image
    ℹ️
    The torque tightening is carried out according to ASTM standards, and has a direct impact on the friction outcome, including the welding process.
    After use, the torque wrench should be stored at its minimal torque value (10 ft.lbf / 13.6N.m)

    Install the 4ball container on the platform

    • Align the two guide pins on the self-centering platform with the corresponding holes on the bottom of the sample holder.
        • notion image
    ℹ️
    The two keyed pins are of different diameters, ensuring correct orientation.
     

    Tapping Torque

     
     

    Hardware Final Notes

    • Always confirm all screws are hand-tightened and then secured with the appropriate Allen key.
    • Refer to the full user manual for safety precautions and maintenance schedules
     
     

    Contact & Support

    For technical support or further assistance, please contact:
    Rtec-Instruments Support
    support@rtec-instruments.com
    +1 (408) 708-9226
    www.rtec-instruments.com

    Manual Versions

    Manual Version
    Date
    Update Description
    ㅤ
    ㅤ
    Initial Manual Version