Table of Contents
Table of ContentsHardware InstallationRequired Tools and ComponentsIntroduction and SpecificationArm montage (if dismounted)Mounting the Fz Load CellInstall the Fz load Cell Mount the Fx-1D ArmMount the Spring AssemblyAttach the Load Cell CablesMedium LoadBall holder Spring SetupBlock holder Spring SetupInstalling the montage into the armLevel the armConfirm the assembly is secure and aligned
Hardware Installation
Required Tools and Components
Introduction and Specification
The one dimension load cell allows for decoupling for friction and down force sensor.
1D or one dimension Z force/load cell is used to measure down load during the test. The load cell is mounted directly on the Z assembly or on the fast exchange mounting blocks.
The friction arm allows for higher system rigidity and higher friction accuracy measurement at higher load.The sensors comes with two technology, strain gauge based and piezo sensors. Piezo sensors are recommended for applications that requires high frequency response and works only for reciprocating tests.
Load cells are tested and calibrated across wide temperature and humidity ranges. Data is close-looped with the Z motor. The Z load cell contains an amplifier board with friction sensor input and communicates via ethernet cable. Standard ranges and accuracies are listed below. Designed and manufactured at our San Jose facility.
Custom ranges available on request.
Applications –High load tests using various modules.
Applications –High load tests using various modules.
- This type of Load Cell is composed of 2 different parts, each one responsible for one axis of force.
- One arm with a piezo sensor will measure the friction force along Fx, while Fz will be applied and recorded by another component.
1D+1D Specifications
Fz 1D Sensor
Range | Resolution | Part no. | Alternate |
Fz Range: 2 to 200 N; | Resolution: 7 mN | SPN14046-519 | SPN0201Z-200 |
Fz Range: 5 to 500 N; | Resolution: 15 mN | SPN14046-520 | SPN0201Z-500 |
Fz Range: 10 to 1000 N | Resolution: 30 mN | SPN14046-521 | SPN0201Z-1000 |
Fz Range: 20 to 2000 N | Resolution: 60 mN | SPN14046-522 | SPN0201Z-2000 |
Fz Range: 30 to 3000 N | Resolution: 90 mN | SPN14046-524 | SPN0201Z-3000 |
Fz Range: 50 to 5000 N | Resolution: 0.15 N | SPN14046-523 | SPN0201Z-5000 |
Fx 1D Sensor
Range | Resolution | Part no. |
2 to 200 N | 7 mN | SPN0201Z-200 |
5 to 500 N | 15 mN | SPN0201Z-500 |
10 to 1000 N | 30 mN | SPN0201Z-1000 |
20 to 2000 N | 60 mN | SPN0201Z-2000 |
30 to 3000 N | 90 mN | SPN0201Z-3000 |
50 to 5000 N | 0.15 N | SPN0201Z-5000 |
Arm montage (if dismounted)
The Fx sensor should come pre-built. However, if you need to build it, follow the following steps:
- Firstly, attach the horizontal arm to the vertical arm.
Screw the shoulder screw from the bottom hole with FHSHS 6-32 x .750” BM310271-08
There are 2 types of horizontal arms. The longer version is mostly used with environmental chambers. You need to select the arm depending on how long you want the ball holder to be.
- Fix the capacitive sensor to the vertical arm with 2 x 8-32 x .875” BM310290-11.
The sensor face with the threaded insert.
- Attach the friction arm to the pivot base with 8-32 x .375” BM310280-05 with a 9/64 » allen key.
Please refer to the 3 threads of the base which must point downward to ensure proper angular movement of the pivot base.
Mounting the Fz Load Cell
- Quick-exchange attachement
- Sliding plate
- Block extension
- Fz load cell
Ensure that the quick-exchange plate is properly mounted on top of the load cell:
- Mount the fz load cell on the fast exchange plate and tighten the 4 captive screws.
(4 x 10-32 x 1.250” long using 5/32 Allen wrench).
Incorrect
- The fast exchange plate’s notch should be pointing on the opposite side of the front load cell as this notch will fit into the back of the sliding support.
- The front of the load cell is the face showing the Rtec logo and the unit calibration sticker.
(Optional) With Extension blocks:
You can also use an extension block to reduce the distance between the load cell and the lower setup.
- Mount the block extension on the exchange plate with 4 4 x 10-32 x 1.250” long screws using 5/32 Allen wrench.
- Install the load cell mounted on the extension block with the 4 captives screws.
(4 x 10-32 x 1.250” long using 5/32 Allen wrench).
- The fast exchange plate’s notch should be pointing on the opposite side of the front load cell as this notch will fit into the back of the sliding support.
- The component at the top of the picture is the fast exchange adapter.
- The front of the load cell is the face showing the Rtec logo and the unit calibration sticker.
Incorrect
Install the Fz load Cell
- Lower the Z-Axis all the way down using the jogbox Z-axis control.
- Slide the FZ-1D arm into the quick-exchange mount.
- Secure the arm by locking it in place.
Always power off the instrument before connecting or installing any load cell
or accessory.
or accessory.
Mount the Fx-1D Arm
- Remove the right panel of the MFT to access to the fixation hole and sticker
- Position yourself at the right frame of the MFT and place the back of the arm (the pivot base)against the frame, making sure the base of the arm is pressed against it.
Refer to the alignment guide on the side of the instrument to determine
the correct mounting holes.
the correct mounting holes.
The level of the friction arm depends on the configuration.
ex: For the block-on-ring configuration without heating chamber, use
positions 5 and 7.
positions 5 and 7.
- Attach the friction arm to the instrument using the 1.125-inch screws and washers to secure the arm. (1/4-20 x 1.000” BM310340-09). Hand-tighten initially; fully tighten with the 3/16” Allen Key after final adjustments.
Mount the Spring Assembly
- Use a 5/64" Allen wrench to mount the springs to the front and back of the Fx-1D arm.
- Ensure proper tension and secure the spring assembly.
Attach the Load Cell Cables
- Connect the Sensor Cable.
- Connect the Fx Arm Cable to the Fz Load Cell.
- Raise the Fz-1D Load Cel.
Medium Load
Required Tools and Components - Medium Load Argon
Components:
Medium load argon load cell:
Range | Resolution | Model Number |
Range: 0.1 to 20 N | Resolution: 0.6 mN | SPN02012-4-360 |
Range: 0.25 to 50 N | Resolution: 1.5 mN | SPN02012-4-361 |
Range: 1 to 200 N | Resolution: 6 mN | SPN02012-4-362 |
Suspension mounting clamp:
- Sales Number: SPN14025-518
Medium load suspension:
Sales Number | Range |
50N Suspension | SPN14036-515 |
200N Suspension | SPN14036-516 |
Universal Holder:
- Universal ball holder up to 9.5 (pins 8mm)
- SPN030024
Screws and Hardware:
- Imperial Allen keys
Mounting the suspension
Choosing the right suspension purchased
The labeled force represents the suspension capability, not the nominal operating force.
The suspension must be used within this specified range and exceeding this limit will lead to ineffective suspension operation.
The suspension must be used within this specified range and exceeding this limit will lead to ineffective suspension operation.
- Mount the suspension between the Argon Sensor and the Ball Holder
Plate by tightening the 2 captive screws using 9/64” Allen key.
The label of the suspension should face the same direction as the load cell sticker.
Pin/Ball holder installation
Preparation
Universal Ball holder Overview
1. Test Ball or Pin
Rtec balls catalog
- E52100 Alloy Steel / HRC60
- 304 SSt / HRC25
- 440C SSt / HRC58
- WC Tungsten Carbide / HRC75
- SiN Silicon Nitride
- Nonporous Alumina Ceramic balls
- PTFE
Available Ball size :
- 1.6mm
- 3.9mm
- 6.3mm
- 9.5mm
- 12.7mm
Upper Sample Holder for Chamber
1200° Chamber
Upper Sample Holder for 1200℃ Chamber | Part no. |
Ball Holder 9.5 mm ( 3/8") | SPN03U008H |
Ball and Pin Holder 6.35 mm ( 1/4") | SPN03U008-1H |
Ball Holder 3.175 mm ( 1/8") | SPN03U008-2H |
Ball Holder 1.6 mm ( 1/16") | SPN03U008-3H |
1000° Chamber
Upper Sample Holder for 1000℃ Chamber | Part no. |
0.5 inch ball | SPN030060-55 |
0.375 inch ball | SPN030060-54 |
0.25 inch ball | SPN030060-53 |
3 mm ball | SPN030060-56 |
6mm diameter cylinder | SPN030041-462 |
6.3mm diameter cylinder | SPN13108 |
9.5mm diameter cylinder | SPN030041-463 |
12.7mm diameter cylinder | SPN030041-464 |
15mm diameter cylinder | SPN030041-465 |
5. Ball Holder
Holder Specification MSC 81197253
Collet Series | ER11 |
Shank Type | Straight |
Through Coolant | No |
Shank Diameter (Inch) | 5/8 |
Minimum Collet Capacity (Decimal Inch) | 0.0190 |
Maximum Collet Capacity (Decimal Inch) | 0.2760 |
Overall Length (Inch) | 3-1/2 |
Overall Length (Decimal Inch) | 3.5 |
Actuator Type | Wrench |
Shank Length (Decimal Inch) | 3.0300 |
Collet Nut Diameter (Decimal Inch) | 0.6200 |
For additional information or to place an order, please contact Rtec Support (contact information provided at the end of this manual).
The ball holder along with the provided collet can also accommodate circular pins.
- Loosen the nut to free the ball.
- Insert the adjusting pin into the holder, then the ball.
Provided for standard test: Ball, .250" (1/4") (6.350mm) Dia
E52100 100Cr6 grade 25 Alloy Steel.
- Hold the holder vertically, so the ball is resting on the pin.
Using a 1/8" Allen key, fasten the screw inside the holder to slightly push the ball.
- Once the ball is retracted enough, fasten the nut to secure it.
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For preliminary testing: The ball may be reused by rotating it to expose a unworn contact surface.
For final measurements: It is recommended to employ a new ball for each test to ensure accuracy and reproducibility.
For final measurements: It is recommended to employ a new ball for each test to ensure accuracy and reproducibility.
Extension holder
- Use the extension only in particular cases where the ball holder cannot reach the sample.
- Increasing the ball holder length can negatively affect test results, especially in reciprocating tests. Whenever possible, use the load cell extension block instead.
- This extension uses a left-hand (reverse) thread:
- To tighten: rotate counter-clockwise
- To loosen: rotate clockwise
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(to reduce the distance towards the sample)
Installation
- Use four 1/4” button head screws to secure the assembly to the load cell
and tighten using a 5/32” Allen wrench.
Then Insert the slip sleeve into the sensor mount.
- Place the ball holder into the slip sleeve.
- Mount the Ball Holder onto the suspension in the same manner as onto
the load cell using a 9/64” Allen wrench.
It is recommended to install the ball holder as far as possible into the suspension while making sure that it does not hit the load cell when the suspension is fully compressed.
Ball holder Spring Setup
Sleeve, insulator cap and the adaptor are placed on the top of the holder.
in order to be used with the suspensions.
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For more information
A suspension is used to limit the vibration induced by the sample during testing. There are several variations of suspensions depending on the maximum load it can be effective on. .
It is recommended to select a suspension system with the closest higher load rating to the expected load.
For example, if you realize a test at 150N, you would need to use the 200N suspension. By doing so, you will mitigate the vibrations the most.
It is recommended to select a suspension system with the closest higher load rating to the expected load.
For example, if you realize a test at 150N, you would need to use the 200N suspension. By doing so, you will mitigate the vibrations the most.
Block holder Spring Setup
Sleeve, insulator cap and the adaptor are placed on the top of the holder.
in order to be used with the suspensions.
- Slide in the block holder adapter sleeve.
- Add the first cap to the top of the ball holder.
- Place the spring onto the cap.
- Add the top cap on top of the spring.
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The pictures below show the actual montage step directly on the arm.
Follow the next step to continue
Self-Adjusting Block holder preparation
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The self-leveling block holder will ensure proper contact during the test.
- Firstly ,loosen the 2 tightening screws using /16” Allen key.
- Slide in the block sample into the block support
ASTM Rtec Block Catalog
HRC 58-62 Roughness 4-8 Uinch → D3704, G77, G176
SPN13136-145
SPN13136-145
HRC 27-33 Roughness 20-30 Uinch → D2714, D3704
HRC 58-62 Roughness 20-30 Uinch → D2509
SPN13136-146
SPN13136-146
- Level the block sufficiently into the holder.
- Tighten the securing screws on each side.
Installing the montage into the arm
- Unscrew the thumb screw/knob present on the front of the arm
You can now open the securing block and insert the holder.
- Insert the holer onto the arm and align the slot on the sleeve with the alignment pin on the arm.
The flange of the insulator sleeve must be positioned towards the top of the block holder
For the block holder: Make sure that the notch matches the extrusion of the block holder
For the block holder: Make sure that the notch matches the extrusion of the block holder
- Slide the sleeve into position and loosely secure it.
Level the arm
Use the built-in level on the 1D arm to ensure the arm is mounted horizontally.
- Manually press the arm so the ball holder contacts the sample, as the level must be evaluated when the pin/ball is in contact with the surface.
- Slightly loosen the tightening screw/knob.
- Adjust the arm position up or down until the level indicator shows proper alignment.
- Once the 1D arm and block holder aligned and level, tighten the sleeve
securely.
The collets must be fully inserted into the arm
- The ball holder and arm can remain suspended
Confirm the assembly is secure and aligned
Please verify this important aspect of the setup, as they can be easily forgotten or ignored, possibly affecting the quality of the testing and result.
Hardware Final Notes
- Always confirm all screws are hand-tightened and then secured with the appropriate Allen key.
- Refer to the full user manual for safety precautions and maintenance schedules
Contact & Support
For technical support or further assistance, please contact:
Rtec-Instruments Support
support@rtec-instruments.com
+1 (408) 708-9226
Manual Version | Date | Update Description |
ㅤ | 09/2025 | Initial Manual Version |