Standard Rotary Drive Motor #E - SPN04322
Standard Rotary Drive Motor #E - SPN04322

Standard Rotary Drive Motor #E - SPN04322

 

Hardware Step-by-Step


Load Cell Installation


Low Load Argon


Required Tools and Components


Components:

  • Low load argon load cell
  • Suspension holder
  • Low load suspension
  • Ball holder

Screws and Hardware:

  • Allen key: 5/64”, 7/64”, 3/32”
 

Ball holder and suspension installation


  1. Secure the suspension holder with the 4 screws using 5/64” Allen Key.
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      The labeled force represents the suspension capability, not the nominal operating force.
      The suspension must operate within this specified range.
      Exceeding this limit will lead to ineffective suspension operation.
  1. Fix the suspension then secure it by tightening the side screw using 7/64” Allen key.
    1. ⚠️
      Be careful not to overload the load cell while inserting the suspension.
      You can install the suspension into the holder first before installing the holder on the load cell.
      Or, as shown, you may insert a thin Allen key into the clamping gap during insertion to allow the part to slide in effortlessly.
  1. Install or replace the ball from the ball holder, then hand-tighten the nut or using a wrench (optional).
  1. Secure the ball holder once slide into the suspension by tightening the side screw using 3/32” Allen key.
    1. ⚠️
      The ball holder must not touch the suspension base to ensure proper suspension operation.
 
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It is possible to use a ball holder extension to reduce the Z distance to the sample in certain testing configurations.
Please contact Rtec Service for this specific matter.
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Medium Load Argon


Introduction


This manual applies to the following tester


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MFT-5000
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MFT-2000
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MFT-2000 A
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SMT-5000
 
This type of Load Cell is composed of a singular part, which makes it easier to use. Inside this Load Cell are two piezo sensors, one measuring Fz and the other measuring Fx.
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In this example of standard assembly, you can see on the front side of the 200N load cell a sticker which is the calibration unit of each axis force, fz and fx, necessary to read correct value based on those reference value.
The 100N suspension assembled on it is used to limit the vibration induced by the sample during testing. There are several variations of suspensions depending on the maximum load it can be effective on.

Exemple of holder into their suspensions:


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Required Tools and Components


Components:

  • Argon Load Cell
  • Argon Adapter Plate
  • Argon Quick Exchange
  • Slip Sleeve
  • Ball Holder Plate MM002059-00
  • Ball Holder
  • Optional Components:
    o Extension Block
    o Suspension Plate

Screws and Hardware:

  • (4x) 10-32 Screws - BM310612
  • (4x) 10-32 Screws - BM310320-5
    SHCS 10-32 X .375" LG PLAIN 18-8 SST
  • (4x) ¼ inch button head screws
  • (4x) 8-32 Screws
  • Allen wrenches: 5/32", 9/64”
 

Mounting the Argon Sensor on MFT-5000


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In most cases, the Argon adapter plate will already be installed. However, if
installation is required, follow these steps:
  1. Mount the adaptor plate plate directly to the Quick Exchange base using the provided 4 x 10-32 x 1.250” long screws using 5/32” Allen wrench.
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      (Optional) Using the extension Block

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      (Optional) You can also use an extension block to reduce the distance between the load cell and the lower setup.
      2" (left) and 4" extensions (right)
      2" (left) and 4" extensions (right)
      Without extension block (left) and with extension block (right)
      Without extension block (left) and with extension block (right)
      1. Mount the block extension on the exchange plate with 4 4 x 10-32 x 1.250” long screws using 5/32 Allen wrench.
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      1. Then the adaptor plate mounted on the extension block with 4 x 10-32 x .625” long screws using 5/32 Allen wrench.
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  1. Install the load cell on the fast-exchange attachment by fastening the 4 captive screws using a 5/32" Allen wrench.
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  • Align the sensor so that the ribbon cable port is on the right-hand side
    when viewed from the front.
  • This ensures correct orientation in relation to the rear alignment features of the Quick Exchange.
 
 

Mounting the suspension


Choosing the right suspension purchased


A suspension is used to limit the vibration induced by the sample during testing.

There are several variations of suspensions depending on the maximum load it can be effective on.
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Example


  • For a test at 30N, you would need to use the 50N suspension.
    By doing so, you will mitigate the vibrations the most.
  • If you work at 48N it would be better to use a 100N suspension as the 50N suspension would not work for vibrations above 2N.
 
 
 
Medium to High Suspension List
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Low Range Suspensions
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Range and Components
SPN Number
0.5N suspension L shape
SPN14015-508
1N suspension L shape
SPN14015-509
5N suspension L shape
SPN14015-510
10N suspension L shape
SPN14015-511
Low load sensor clamp Aluminum
SPN14039-512
Low load sensor clamp Steel
SPN14039-513
 
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The labeled force represents the suspension capability, not the nominal operating force.
The suspension must be used within this specified range and exceeding this limit will lead to ineffective suspension operation.
  1. Mount the suspension between the Argon Sensor and the Ball Holder
    Plate by tightening the 2 captive screws using 9/64” Allen key.
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      The label of the suspension should face the same direction as the load cell sticker.
 
 
 

Self-Adjusting Block holder preparation


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The self-leveling block holder will ensure proper contact during the test.
  1. Firstly ,loosen the 2 tightening screws using /16” Allen key.
  1. Slide in the block sample into the block support
    1. ASTM Rtec Block Catalog

      HRC 58-62 Roughness 4-8 Uinch → D3704, G77, G176
      SPN13136-145
      HRC 27-33 Roughness 20-30 Uinch → D2714, D3704
      HRC 58-62 Roughness 20-30 Uinch D2509
      SPN13136-146
  1. Level the block sufficiently into the holder.
  1. Tighten the securing screws on each side.
 

Block sample Quotation


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Rtec Test Block Size: 0.620 x 0.250 x 0.4

L x l x h in inches
Reference : MM000128-XX
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Dimension in inches
Dimension in inches

Installing the Ball Holder


  1. Use four 1/4” button head screws to secure the assembly to the load cell
    and tighten using a 5/32” Allen wrench.
    Then Insert the slip sleeve into the sensor mount.
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  1. Place the ball holder into the slip sleeve.
  1. Mount the Ball Holder onto the suspension in the same manner as onto
    the load cell using a 9/64” Allen wrench.
    1. Montage with suspension
      Montage with suspension
      Montage without suspension
      Montage without suspension
 

Installing the Argon (MFT-5000)


Lower the Z-Axis all the way down using the jogbox.
Lower the Z-Axis all the way down using the jogbox.
To create clearance, move the Y-stage.
To create clearance, move the Y-stage.

Before installing the load cell


  1. Lower the Z-Axis all the way down using the jogbox, to have access to the attachement.
  1. Ensure the Y-stage is moved sufficiently backward to avoid obstruction.
    Although unlikely to cause damage, improper placement may interfere with installation.

Animated instructions
Animated instructions
  1. Slide the sensor assembly with the Quick Exchange into the MFT-5000
    Quick Exchange Dock
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      • Ensure first that the locking wings are forward.
      • The front of the load cell (Rtec logo and sticker) is facing you.
  1. Lift the Argon Assembly up while tightening the Quick Exchange locks
    outward
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      • Always hold the sensor by its sides to avoid applying force on the sensors.
      • Make sure the assembly is firmly wedged up with no vertical play.
  1. Connect the ribbon cable to the Argon Load Sensor.
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      The connector only fit one way.
       
 
 

1D+1D


Required Tools and Components


Components:

  • Fz-1D Load Cell
  • Fx-1D Arm: horizontal arm, vertical arm, pivot base, springs
  • 1D+1D Arm kit : suspensions, insulator sleeve, slit sleeve, top cap, adaptor, insulator cap, mounting screw
  • Universal holder

Screws and Hardware:

  • (4x) 1.125 in Screws and Washers
  • Allen wrenches: 5/64", 3/16”

Introduction


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  • This type of Load Cell is composed of 2 different parts, each one responsible for one axis of force.
  • One arm with a piezo sensor will measure the friction force along Fx, while Fz will be applied and recorded by another component.
 

Arm montage (if dismounted)


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The Fx sensor should come pre-built. However, if you need to build it, follow the following steps:
  1. Firstly, attach the horizontal arm to the vertical arm.
    Screw the shoulder screw from the bottom hole with FHSHS 6-32 x .750” BM310271-08
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      There are 2 types of horizontal arms. The longer version is mostly used with environmental chambers. You need to select the arm depending on how long you want the ball holder to be.
  1. Fix the capacitive sensor to the vertical arm with 2 x 8-32 x .875” BM310290-11.
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      The sensor face with the threaded insert.
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  1. Attach the friction arm to the pivot base with 8-32 x .375” BM310280-05 with a 9/64 » allen key.
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⚠️
Please refer to the 3 threads of the base which must point downward to ensure proper angular movement of the pivot base.

Mounting the Fz Load Cell


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  1. Quick-exchange attachement
  1. Sliding plate
  1. Block extension
  1. Fz load cell

Ensure that the quick-exchange plate is properly mounted on top of the load cell:


  1. Mount the fz load cell on the fast exchange plate and tighten the 4 captive screws.
    (4 x 10-32 x 1.250” long using 5/32 Allen wrench).
Incorrect
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  • The fast exchange plate’s notch should be pointing on the opposite side of the front load cell as this notch will fit into the back of the sliding support.
  • The front of the load cell is the face showing the Rtec logo and the unit calibration sticker.
(Optional) With Extension blocks:

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You can also use an extension block to reduce the distance between the load cell and the lower setup.
2" (left) and 4" extensions (right)
2" (left) and 4" extensions (right)
  1. Mount the block extension on the exchange plate with 4 4 x 10-32 x 1.250” long screws using 5/32 Allen wrench.
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  1. Install the load cell mounted on the extension block with the 4 captives screws.
    (4 x 10-32 x 1.250” long using 5/32 Allen wrench).
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  • The fast exchange plate’s notch should be pointing on the opposite side of the front load cell as this notch will fit into the back of the sliding support.
  • The component at the top of the picture is the fast exchange adapter.
  • The front of the load cell is the face showing the Rtec logo and the unit calibration sticker.
Incorrect
 
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Install the Fz load Cell


  1. Lower the Z-Axis all the way down using the jogbox Z-axis control.
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  1. Slide the FZ-1D arm into the quick-exchange mount.
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  1. Secure the arm by locking it in place.
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⚠️
Always power off the instrument before connecting or installing any load cell
or accessory.

Mount the Fx-1D Arm


  1. Remove the right panel of the MFT to access to the fixation hole and sticker
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  1. Position yourself at the right frame of the MFT and place the back of the arm (the pivot base)against the frame, making sure the base of the arm is pressed against it.
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      Refer to the alignment guide on the side of the instrument to determine
      the correct mounting holes.
      The level of the friction arm depends on the configuration.
      ex: For the block-on-ring configuration without heating chamber, use
      positions 5 and 7.
  1. Attach the friction arm to the instrument using the 1.125-inch screws and washers to secure the arm. (1/4-20 x 1.000” BM310340-09). Hand-tighten initially; fully tighten with the 3/16” Allen Key after final adjustments.
 

Mount the Spring Assembly


  1. Use a 5/64" Allen wrench to mount the springs to the front and back of the Fx-1D arm.
  1. Ensure proper tension and secure the spring assembly.
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Attach the Load Cell Cables


  1. Connect the Sensor Cable
  1. Connect the Fx Arm Cable to the Fz Load Cell
  1. Raise the Fz-1D Load Cel
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Ball holder Spring Setup


Sleeve, insulator cap and the adaptor are placed on the top of the holder.

in order to be used with the suspensions.
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For more information

A suspension is used to limit the vibration induced by the sample during testing. There are several variations of suspensions depending on the maximum load it can be effective on. .

It is recommended to select a suspension system with the closest higher load rating to the expected load.
For example, if you realize a test at 150N, you would need to use the 200N suspension. By doing so, you will mitigate the vibrations the most.
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Block holder Spring Setup


Sleeve, insulator cap and the adaptor are placed on the top of the holder.

in order to be used with the suspensions.
  1. Slide in the block holder adapter sleeve.
  1. Add the first cap to the top of the ball holder.
  1. Place the spring onto the cap.
  1. Add the top cap on top of the spring.

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The pictures below show the actual montage step directly on the arm.
Follow the next step to continue
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Self-Adjusting Block holder preparation


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The self-leveling block holder will ensure proper contact during the test.
  1. Firstly ,loosen the 2 tightening screws using /16” Allen key.
  1. Slide in the block sample into the block support
    1. ASTM Rtec Block Catalog

      HRC 58-62 Roughness 4-8 Uinch → D3704, G77, G176
      SPN13136-145
      HRC 27-33 Roughness 20-30 Uinch → D2714, D3704
      HRC 58-62 Roughness 20-30 Uinch D2509
      SPN13136-146
  1. Level the block sufficiently into the holder.
  1. Tighten the securing screws on each side.
 

Block sample Quotation


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Rtec Test Block Size: 0.620 x 0.250 x 0.4

L x l x h in inches
Reference : MM000128-XX
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Dimension in inches
Dimension in inches

Installing the montage into the arm


  1. Unscrew the thumb screw/knob present on the front of the arm
    You can now open the securing block and insert the holder.
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  1. Insert the holer onto the arm and align the slot on the sleeve with the alignment pin on the arm.
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      The flange of the insulator sleeve must be positioned towards the top of the block holder
      For the block holder: Make sure that the notch matches the extrusion of the block holder
  1. Slide the sleeve into position and loosely secure it.
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Level the arm


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Use the built-in level on the 1D arm to ensure the arm is mounted horizontally.
 
  1. Manually press the arm so the ball holder contacts the sample, as the level must be evaluated when the pin/ball is in contact with the surface.
  1. Slightly loosen the tightening screw/knob.
  1. Adjust the arm position up or down until the level indicator shows proper alignment.
  1. Once the 1D arm and block holder aligned and level, tighten the sleeve
    securely.
    1. ⚠️
      The collets must be fully inserted into the arm
  1. The ball holder and arm can remain suspended
 

Confirm the assembly is secure and aligned


⚠️
Please verify this important aspect of the setup, as they can be easily forgotten or ignored, possibly affecting the quality of the testing and result.
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Ensure that :


  • the lower module and the universal sample holder (rotary/reciprocating..) are secured, chamber cables are connected if used.
  • Fz and Fz cables are connected.
  • Ball or Block are tightened on the holder.
  • Arm is leveled and the collet fully inserted and aligned.
  • Adequate suspension is used.
⚠️

Important Note for a Chamber Setup

Please dont remove the lids (top cover of your chamber) at this point, until the homing have been done, to avoid any collision during the displacement.
 

Module Installation


Required Tools and Components


Components:

  • Rotary Drive
  • XY Stage with Direct Drive Motor

Screws and Hardware:

  • (6x) Rotary Drive 8-32 screws, BM310280-5
  • (3x) Lower Extension Screws, Part, BM310280-4
  • (3x) Rotary Drive Sample Holder Disk 8-32 Screws, BM310280-3
  • (1x) Sample Disk 4-40 Screw
  • Allen wrenches: 9/64", 5/32", 3/32”
 

Direct Rotary Drive Installation Step


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Please skip this step if your drive is already installed onto the XY stage.
As shown above, the drive is installed on the stage.
Additional animation instructions
Additional animation instructions
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  1. Route the drive cable through the X Y stage.
  1. Position and insert the motor drive through the stage.
  1. Orient the drive so the green sensor port faces the right side.
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Secure the drive with 7 x SHCS 8-32 X .625" long screws  
(310-280-05 / BM310280-09)
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Confirm that the alignment pin is seated correctly.
Confirm that the alignment pin is seated correctly.
Connect the 2 cables on the slot on the right, behind the frame (the Motor Power Chord and the Encoder Chord).
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⚠️
Always power off the instrument before connecting cables or installing any
load cell or accessory.

Install the Rotary Drive


Technical Rotary Drive Specifications:

Direct Rotary Drive (Fast-Exchange)


SPN
Description
Specifications
SPN04322
Standard Rotary Drive Motor #E
0.1 to 6,000 rpm;
>5.1 Nm @ 100 rpm, 4.5 Nm @ 500 rpm;
3.7 Nm @ 3000 rpm; 2.9 Nm @ 5000 rpm;
2.5 Nm @ 6000 rpm.

All Belt-Driven


SPN
Motor/Driver
Description
Specifications
SPN04002-1-1200
Motor #1
Low Torque Rotary Drive - Motor #1
Max Speed 12,000 rpm; Max Torque 2.3 Nm
2.25 Nm @500 rpm, 2.1 Nm @ 3000 rpm, 1.8 Nm @ 6000 rpm, 1.2 Nm @ 12000 rpm
SPN04002-1-800
Motor #1
Low Torque Rotary Drive - Motor #1
Max Speed 8,000 rpm; Max Torque 3.4Nm
3.4 Nm @500 rpm, 2.9 Nm @ 3000 rpm, 1.85 Nm @ 8000 rpm
SPN04002-1-500
Motor #1
Low Torque Rotary Drive - Motor #1
Max Speed 5,000 rpm; Max Torque 5.5 Nm
5.3 Nm @500 rpm, 4.1 Nm @ 3000 rpm, 3 Nm @ 5000 rpm
SPN04002-1-300
Motor #1
Low Torque Rotary Drive - Motor #1
Max Speed 3,000 rpm; Max Torque 9.2 Nm
8.6 Nm @500 rpm, 7.3 Nm @ 1500 rpm, 4.9 Nm @ 3000 rpm
SPN04010
Motor #1
Standard Rotary Drive Motor #1
Max Speed 5,000 rpm; Max Torque 5.6 Nm
5.3 Nm @500 rpm, 4.1 Nm @ 3000 rpm,
3 Nm @ 5000 rpm
SPN04002-2-8000
Motor #2
High Torque Rotary Drive-Motor #2 (30%+ higher torque than Motor #1)
Max Speed 8,000 rpm; Max Torque 4.2 Nm
4.1 Nm @500 rpm, 3.8 Nm @ 3000 rpm, 2.9 Nm @ 8000 rpm
SPN04002-2-5000
Motor #2
High Torque Rotary Drive-Motor #2 (30%+ higher torque than Motor #1)
Max Speed 5,000 rpm; Max Torque 6.8 Nm
6.6 Nm @500 rpm, 5.6 Nm @ 3000 rpm, 4.6 Nm @ 5000 rpm
SPN04002-2-3000
Motor #2
High Torque Rotary Drive-Motor #2 (30%+ higher torque than Motor #1)
Speed 0.1 to 3,000 rpm; Max Torque:10 Nm
10Nm @500rpm, 9.2Nm @1500rpm, 7.4Nm @3000rpm
SPN04018
Motor #2
Rotary Drive High Torque-Motor #2 (~30% Higher Torque than motor #1)
Contact Us for More Ranges on Speed and Torque
SPN04002-3-7500
Motor #3
High Torque Rotary Drive-Motor #3 (30%+ higher torque than Motor #2)
Max Speed 7500 rpm; Max Torque 5.6 Nm
5.6 Nm @500 rpm, 5.1 Nm @ 3000 rpm, 3.9 Nm @ 7500 rpm
SPN04002-3-6000
Motor #3
High Torque Rotary Drive-Motor #3 (30%+ higher torque than Motor #2)
Max Speed 6000 rpm; Max Torque 7.1 Nm
6.9 Nm @500 rpm, 6.2 Nm @ 3000 rpm, 4.9 Nm @ 6000 rpm
SPN04002-3-3000
Motor #3
High Torque Rotary Drive-Motor #3 (30%+ higher torque than Motor #2)
Max Speed 3000 rpm; Max Torque 14.2 Nm
13.6 Nm @500 rpm, 12.4 Nm @ 1500 rpm, 9.7 Nm @ 3000 rpm
SPN04002-3-1900
Motor #3
High Torque Rotary Drive-Motor #3 (30%+ higher torque than Motor #2)
Max Speed 1900 rpm; Max Torque 22.7 Nm
21.3 Nm @500 rpm, 19.8 Nm @ 1000 rpm, 15.5 Nm @ 1900 rpm
SPN04026
Motor #3
Rotary Drive High Torque-Motor #3 (~70% Higher Torque than Motor #1)
Needed for few applications requiring very high torque. Contact Us for More Ranges
SPN04002-4-100
Motor #4
Ultra-Low Speed Rotary Drive - Harmonic Reducer (Precise control on rotation angle, 5 times higher torque than motor #1)
Speed 0.001 to 100 rpm; Max Torque 50 Nm, angular resolution 0.0072 deg.
SPN04002-4-50
Motor #4
Ultra-Low Speed Rotary Drive - Harmonic Reducer (Precise control on rotation angle, 5 times higher torque than motor #1)
Speed 0.001 to 50 rpm; Max Torque 50 Nm, angular resolution 0.0036 deg.
SPN04034
Motor #4
Rotary Drive Ultra-Low Speed Harmonic Actuator
Precise control on rotation angle. Speed 0.001 to 100 rpm, Max Torque 50 Nm, angular resolution 0.0072 degree
SPN04002-5-5000
Motor #5
Ultra-High Torque Rotary Drives (Require 3-phase 480V or 380V AC Power, 5 times higher torque than motor #1). Additional high power controller needed. Not all temperature chambers fit. Please contact for compatibility
Speed 0.1 to 5,000 rpm; Max Torque 30 Nm
SPN04002-5-3000
Motor #5
Ultra-High Torque Rotary Drives (Require 3-phase 480V or 380V AC Power, 5 times higher torque than motor #1). Additional high power controller needed. Not all temperature chambers fit. Please contact for compatibility
Speed 0.1 to 3,000 rpm; Max Torque 50 Nm
SPN04010-15
Motor #1 Driver #B
Electric Drive Rotary Drive
max 3000 rpm, @220V, T max 9.5 Nm
SPN04010-14
Motor #1 Driver #B
Electric Drive Rotary Drive
max 5000 rpm, @220V, Tmax 5.6 Nm
SPN04010-18
Motor #1 Driver #B
Electric Drive Rotary Drive
max 8000 rpm, @220V, Tmax 3.5 Nm
SPN04330-474
Motor #1 Driver #B
Electric Drive Rotary Drive
max 3000 rpm, @220V, T max 9.5 Nm
SPN04330-475
Motor #1 Driver #B
Electric Drive Rotary Drive
max 5000 rpm, @220V, Tmax 5.6 Nm
SPN04330-476
Motor #1 Driver #B
Electric Drive Rotary Drive
max 8000 rpm, @220V, Tmax 3.5 Nm
SPN04018-21
Motor #2 Driver #B
Rotary Drive
max 3000 rpm, @220V, T max 10.5 Nm
SPN04018-20
Motor #2 Driver #B
Rotary Drive
max 5000 rpm, @220V, T max 6.9 Nm
SPN04026-93
Motor #3 Driver #B
Rotary Drive
max 1500 rpm, @220V, T max 22.7 Nm
SPN04026-92
Motor #3 Driver #B
Rotary Drive
max 3000 rpm, @220V, T max 11.5 Nm
SPN04292-487
Motor #2 Driver #C
Rotary Drive
max 4800 rpm, @380V / 4800 RPM @ 480V, T max 10.8 Nm
SPN04292-488
Motor #2 Driver #C
Rotary Drive
max 7500 rpm, @380V / 7500 RPM @ 480V, T max 6.9 Nm
SPN04291-485
Motor #3 Driver #C
Rotary Drive
max 2500 rpm, @380V / 3000 RPM @480V, T max 22.7 Nm
SPN04291-486
Motor #3 Driver #C
Rotary Drive
max 5000 rpm, @380V / 6000 RPM @480V, T max 11.5 Nm
AM000030-01
Motor #4 Driver #D
Rotary Drive Ultra-High Torque (Up To 50 Nm, 3 Phase 480V Requirement)
4300 rpm, SPN04290-24
AM000030-02
Motor #4 Driver #D
Rotary Drive Ultra-High Torque (Up To 50 Nm, 3 Phase 480V Requirement)
3000 rpm, SPN04290-25

More Torque and Speed Characteristics

MOTOR #1 at 220v With Drive mod. AKD-01206

Motor#1
SPN04010-15 SPN04330-474
SPN04010-15 SPN04330-474
SPN04010-14, SPN04330-475
SPN04010-14, SPN04330-475
SPN04010-18, SPN04330-476
SPN04010-18, SPN04330-476
1
2
(48:24)
1.2
(36:30)
0.75
(30:40)
Speed, rpm
Torque, Nm
Speed, rpm
Torque, Nm
Speed, rpm
Torque, Nm
Speed, rpm
Torque, Nm
100
5.10
0
9.46
0
5.68
0
3.55
200
4.67
100
9.34
167
5.60
267
3.50
500
4.58
250
9.16
417
5.50
667
3.44
1000
4.42
500
8.84
833
5.30
1333
3.32
1200
4.36
600
8.72
1000
5.23
1600
3.27
1500
4.27
750
8.54
1250
5.12
2000
3.20
2000
4.11
1000
8.22
1667
4.93
2667
3.08
2500
3.93
1250
7.86
2083
4.72
3333
2.95
3000
3.75
1500
7.5
2500
4.50
4000
2.81
3500
3.57
1750
7.14
2917
4.28
4667
2.68
3800
3.46
1900
6.92
3167
4.15
5067
2.60
4000
3.38
2000
6.76
3333
4.06
5333
2.54
4500
3.17
2250
6.34
3750
3.80
6000
2.38
5000
2.95
2500
5.9
4167
3.54
6667
2.21
5500
2.74
2750
5.48
4583
3.29
7333
2.06
6000
2.53
3000
5.06
5000
3.04
8000
1.90
 
 

MOTOR #2 @ 220v Drive #B

Motor#2
Motor#2
SPN04018-21
SPN04018-21
SPN04018-20
SPN04018-20
1.25
(45:36)
0.8
(36:45)
Speed, rpm
Torque, Nm
Speed, rpm
Torque, Nm
Speed, rpm
Torque, Nm
0
8.67
0
10.84
0
6.94
200
8.56
160
10.70
250
6.85
500
8.39
400
10.49
625
6.71
1000
8.11
800
10.14
1250
6.49
1200
8
960
10.00
1500
6.40
1500
7.83
1200
9.79
1875
6.26
2000
7.56
1600
9.45
2500
6.05
2500
7.2
2000
9.00
3125
5.76
3000
6.85
2400
8.56
3750
5.48
3500
6.37
2800
7.96
4375
5.10
3800
6.08
3040
7.60
4750
4.86
4000
5.89
3200
7.36
5000
4.71

MOTOR #3 @220v Drive #B

Single Motor
Single Motor
SPN04026-93
SPN04026-93
SPN04026-92
SPN04026-92
2
(48:24)
1
(45:45)
Speed, rpm
Torque, Nm
Speed, rpm
Torque, Nm
Speed, rpm
Torque, Nm
0
11.6
0
23.20
0
11.6
200
11.43
100
22.86
200
11.43
500
11.23
250
22.46
500
11.23
1000
10.89
500
21.78
1000
10.89
1200
10.75
600
21.50
1200
10.75
1500
10.55
750
21.10
1500
10.55
2000
10.08
1000
20.16
2000
10.08
2500
9.59
1250
19.18
2500
9.59
3000
8.9
1500
17.80
3000
8.9

MOTOR #4 @480V 3 Phase Motor Drive #D

at 3-ph. 480V - With Drive mod. AKD-02407
Motor #4 (AKM2G-74Q) - standard motor high-power rotary drive, brake tester, twin-roller tester, 3-roller tester.
Motor #4
Motor #4
SPN04290-24 (Brake tester)
SPN04290-24 (Brake tester)
SPN04290-25 (Brake tester)
SPN04290-25 (Brake tester)
0.625
(35:56)
0.875
(35:40)
Speed, rpm
Torque, Nm
Speed, rpm
Torque, Nm
Speed, rpm
Torque, Nm
0
59.59
0
37.24
0
52.14
100
59.59
160
37.24
114
52.14
200
59.59
320
37.24
229
52.14
500
59.57
800
37.23
571
52.12
750
59.55
1200
37.22
857
52.11
1000
59.54
1600
37.21
1143
52.10
1200
59
1920
36.88
1371
51.63
1250
58.45
2000
36.53
1429
51.14
1400
56.6
2240
35.38
1600
49.53
1500
55.35
2400
34.59
1714
48.43
1750
52.3
2800
32.69
2000
45.76
2000
49.3
3200
30.81
2286
43.14
2250
46.3
3600
28.94
2571
40.51
2500
43.1
4000
26.94
2857
37.71
2700
40.7
4320
25.44
3086
35.61
 
 
  1. Align the rotary drive with the mounting holes.
    1. notion image
      ⚠️
      Ensure that the black connector underneath the module is facing left so it properly aligns and connects with the green connector on the base.
  1. Secure using 6 x 8-32 screws (Part No. BM310280-5) with 9/64" Allen key.
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Using the Liquid Container (If avalaible)


Remove the Rotary Table


  1. Using a 9/64" Allen key, remove the existing sample holder disk to prepare for the chamber installation.
  1. Remove the thread adapter with a flat screwdriver.
    Turn it counterclockwise like a screw to remove it.
  1. Remove also the pin from the rotary table disk.
    From the other side of the disk, push the pin out using a 0.050" Allen key.
notion image
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page icon
The pin is a 0.094” x 0.375” dowel pin, part number BM280103-04.
The thread adapter is part number BM430001.

Install the Chamber Housing


  1. Position the chamber housing onto the rotary drive with the two dowel pins positioned along the Y-Axis.
  1. Secure the housing using six 4-40 X .250” screws using a 3/32" Allen key.
    SHCS 4-40 X .250" LG PLAIN 18-8 SST SHCSBM310240-03
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Re-Mount the Rotary Table


  1. Insert a long 1⁄4-20 bolt in the center of the rotary table to help lower and
    position the table into the liquid container housing.
    1. notion image
  1. Once seated, remove the temporary screw and re-screw the three rotary
    table screws with the 9/64" Allen key.
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Mount the Liquid Chamber


  1. Place the liquid chamber onto the housing.
  1. Secure it by tightening the six captive screws with the 3/32" Allen key.
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Sample Mounting


  • Align the sample with the pin and place it in the liquid chamber.
notion image
  • Use the BM312-241-04 screw and 3/32" Allen key to secure the sample in position.
    • notion image
      page icon
      The Universal sample holder which can accommodate any circular sample is not compatible with the liquid container.

Chamber Cover Installation


  • Install the brass cover with the opening along the Y-axis. The two slots in the brass lid will align with the two dowl pins on the housing.
    Align the cover with the two dowel pins on the liquid chamber.
  • Screw in the six Liquid Chamber Cover Screws - BM310-220-04 to secure the lid to the housing.
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Hardware Steps Completed → Software Steps

 
You are ready to perform the test under the specific conditions.

Troubleshooting

Maintenance

 
(Please skip this Step for Dry Rotary Test)
 

Dry Ambient Test


Direct Sample Disk Mounting

page icon
Ensure the thread adapter and the centering pin are mounted onto the rotary table disk. Dowel pins are in the tool hardware kit.
Pin: 0.094” x 0.375” dowel pin - BM280103-04. Thread adapter - BM430001.
notion image
  1. The Sample Disk should be aligned with the dowel pin to avoid any disk
    wobbling during test.
  1. Disk mounted on rotary table by aligning with Dowel Pin and tightening
    the center 6/32 sample disk screw with the 5/32" Allen key.
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page icon
You can mount the sample disk directly onto the rotary table if this option was not purchased or if your sample has been properly prepared for this purpose.
page icon
This universal rotary holder can accommodate any rotary sample of radius within this range without the need for a centered insert on the sample.

Range of [12.7 , 50.8] mm / [0.5 , 2]”

  1. Mount the Universal Sample holder onto the rotary table.
  1. Secure it with the 6, 4-40 X .250" using a 3/32" Allen key.
    Sample holder screw provided in the toolbox.
    4-40 X .250" LG PLAIN 18-8 SST SHCS screws
  1. Place the sample in the middle of the holder.
    Use the centering lines to grossly center
notion image
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Securing the sample disk


  1. Loosen the 3 gripper's screws
  1. Place the fine securing screw in the “Free Position”:
notion image
  1. Slide the 3 grippers in contact with the sample.
  1. Once the sample is positioned, tighten the 3 gripper's screws.
  1. Finally, tighten the fine screw until it is pushing the sample, preventing any rotation during the test.
 
Animation Help
notion image
Coarse securing gripper’s screws
Coarse securing gripper’s screws
Fine securing screw
Fine securing screw
 
 
 

Hardware Final Notes


  • Always confirm all screws are hand-tightened and then secured with the appropriate Allen key.
  • Refer to the full user manual for safety precautions and maintenance schedules
 
 

Contact & Support


For technical support or further assistance, please contact:
Rtec-Instruments Support
support@rtec-instruments.com
+1 (408) 708-9226

Manual Versions


 
Manual Version
Date
Update Description
Initial Manual Version